INTAKE MANIFOLD INSTALLATION


  1. INSTALL INTAKE MANIFOLD


    1. Install 2 new gaskets to the intake manifold.

    2. Temporarily Install the intake manifold with the 8 bolts and 2 nuts.

    3. A01H1C3

      Uniformly tighten the bolts and nuts in the order shown in the illustration.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  2. CONNECT PCV HOSE

    A01GXN1E01

    1. Connect the PCV hose to the intake manifold.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

  3. INSTALL PURGE VSV

    A01GXF7E01

    1. Install the purge VSV with the bolt.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

    2. Connect the 2 purge line hoses.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

    3. Connect the purge VSV connector.

  4. INSTALL WATER BY-PASS PIPE HOSE

    A01GZVYE01

    1. Install the water by-pass pipe hose with the 2 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 4 water hoses.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

  5. INSTALL NO. 3 ENGINE COVER SUB-ASSEMBLY


    1. A01H1S8

      Install the No. 3 cover sub-assembly with the 2 clips.

  6. INSTALL ENGINE MOTOR CABLE CLAMP BRACKET (for LHD)


    1. A01GYQW

      Install the engine motor cable clamp bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the wire harness clamp to the motor cable clamp bracket.

  7. INSTALL FLEXIBLE HOSE BRACKET SUB-ASSEMBLY (for LHD)


    1. A01GWVM

      Install the flexible hose bracket sub-assembly with the bolt.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

    2. Connect the flexible hose to the bracket.

  8. INSTALL NO. 2 ENGINE MOTOR CABLE CLAMP BRACKET (for RHD)


    1. A01GW41

      Install the No. 2 engine motor cable bracket with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Attach the 2 wire harness clamps to the bracket.

  9. INSTALL NO. 1 ENGINE MOTOR CABLE CLAMP BRACKET (for RHD)


    1. Install the No. 1 engine motor cable clamp bracket with the bolt to the No. 2 engine motor cable bracket.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  10. CONNECT GENERATOR CABLE (for RHD)


    1. A01GYA2E01

      Connect the generator cable with the 2 clamps.

  11. CONNECT MOTOR CABLE (for RHD)


    1. Connect the motor cable with the clamp.

  12. INSTALL INJECTOR DRIVER


    1. Install the No. 1 engine cover to the intake manifold.

    2. A01GX5YE01

      Install the injector driver with the 2 bolts and 2 nuts.

    3. Uniformly tighten the bolts and nuts in the order shown in the illustration.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    4. A01GXCZE01

      Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.

    5. Connect the 3 wire harness claws to the bracket.

  13. CONNECT ENGINE WIRE HARNESS (for LHD)


    1. Connect the engine wire harness protector to the intake manifold with the 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 3 wire harness brackets with the 3 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the 4 ground cables with the 4 bolts.

      Torque:
      for timing chain cover
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for engine room RH side
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Connect the 3 engine wire harness clamps labeled B.

    5. Attach the 4 engine wire harness clamps labeled A.

    6. Connect the engine wire harness connectors.

      Tech Tips

      Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.

      A01GXKQE01

  14. CONNECT ENGINE WIRE HARNESS (for RHD)


    1. Connect the engine wire harness protector to the intake manifold with the 4 nuts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    2. Connect the 4 wire harness brackets with the 4 bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    3. Connect the 4 ground cables with the 4 bolts.

      Torque:
      for timing chain cover
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
      for engine room RH side
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    4. Connect the 3 engine wire harness clamps labeled B.

    5. Attach the 4 engine wire harness clamps labeled A.

    6. Connect the engine wire harness connectors.

      Tech Tips

      Connect the 4 wire harness connectors to the injector driver. Then move the lock lever as shown in the illustration to lock the connectors.

      A01H0Y0E01

  15. CONNECT ECM CONNECTOR


    1. A01GZDL

      Connect the engine wire harness to the ECM box and connect the 4 ECM connectors.

  16. CONNECT NO. 2 CONNECTOR HOLDER


    1. A01GW4FE01

      Attach the No. 2 connector holder.

    2. Attach the wire harness clamp A to the ECM box.

    3. Connect the 3 connectors.

  17. CONNECT HYBRID VEHICLE CONTROL ECU CONNECTOR


    1. A01GXQW

      Connect the connector to the hybrid vehicle control ECU.

  18. INSTALL OUTLET ENGINE ROOM ECM DUCT


    1. Install the outlet engine room ECM duct.

  19. INSTALL ENGINE ROOM ECU COVER

    A01GW92

    1. Install the engine room ECU cover with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  20. INSTALL NO. 6 COVER SUB-ASSEMBLY (for LHD)


    1. A01GZYBE02

      Install the No. 6 cover sub-assembly.

  21. INSTALL ENGINE COVER SUB-ASSEMBLY LH (for LHD)


    1. Install the engine cover sub-assembly LH with the 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  22. INSTALL NO. 5 COVER SUB-ASSEMBLY (for RHD)


    1. A01GXYYE02

      Install the No. 5 cover sub-assembly.

  23. INSTALL ENGINE COVER SUB-ASSEMBLY RH (for RHD)


    1. Install the engine cover sub-assembly RH with the 4 nuts.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  24. INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE (for RHD)


    1. Apply a light coat of engine oil to a new O-ring.

    2. Install the O-ring to the engine oil level dipstick guide.

    3. Install the engine oil level dipstick guide with the bolt.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }

    4. Install the engine oil level dipstick.

  25. INSTALL ENGINE OIL LEVEL DIPSTICK (for RHD)

  26. INSTALL SKID CONTROL ECU BRACKET (for LHD)

    Click here

  27. INSTALL SKID CONTROL ECU BRACKET (for RHD)

    Click here

  28. INSTALL AIR CLEANER ASSEMBLY RH


    1. A01GYYNE01

      Align the air cleaner cases 2 holes to the 2 stud bolts and attach the air cleaner case RH to the boss. Then install the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the air cleaner filter element to the air cleaner case RH.

    3. A01GZS4

      Install the air cleaner cap RH and secure the 2 clamps.

    4. Connect the mass air flow meter connector.

  29. INSTALL AIR CLEANER ASSEMBLY LH


    1. A01GY5BE01

      Align the air cleaner cases 2 holes to the 2 stud bolts and attach the air cleaner case LH to the boss. Then install the 2 nuts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Install the air cleaner filter element to the air cleaner case LH.

    3. A01H1MY

      Install the air cleaner cap LH and secure the 2 clamps.

    4. Connect the mass air flow meter connector.

  30. INSTALL THROTTLE BODY ASSEMBLY

    Click here

  31. INSTALL SERVICE PLUG GRIP

    Click here

  32. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  33. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  34. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY

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  35. INSTALL ENGINE ROOM SIDE COVER LH


    1. Install the engine room side cover LH with the 5 clips.

  36. INSTALL ENGINE ROOM SIDE COVER RH


    1. Install the engine room side cover RH with the 5 clips.