INTAKE MANIFOLD REMOVAL


  1. PRECAUTION

    CAUTION:

    Be sure to read Precaution thoroughly before servicing Click here.

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  2. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  3. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

  4. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Detach the 2 clips and remove the deck trim side board LH.

  5. REMOVE BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman
      *1 Fastening Tape

      Detach the clip, fastening tape and remove the battery service hole cover LH.

  6. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the auxiliary negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  7. REMOVE SERVICE PLUG GRIP

    Click here

  8. REMOVE ENGINE ROOM SIDE COVER RH


    1. A01GWGRE01

      for LHD:

      Remove the 5 clips and engine room side cover RH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover RH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover RH.

    2. A01H09J

      for RHD:

      Remove the 5 clips and engine room side cover RH.

  9. REMOVE ENGINE ROOM SIDE COVER LH


    1. A01GWZN

      for LHD:

      Remove the 5 clips and engine room side cover LH.

    2. A01GXEIE01

      for RHD:

      Remove the 5 clips and engine room side cover LH.

      Note

      Remove the clip labeled A by turning it to prevent the engine room side cover LH and bracket from being damaged.

      Tech Tips

      The clip labeled A cannot be removed from the engine room side cover LH.

  10. REMOVE THROTTLE BODY ASSEMBLY

    Click here

  11. REMOVE AIR CLEANER ASSEMBLY LH


    1. A01H1MY

      Disconnect the mass air flow meter connector.

    2. Release the 2 clamps and remove the air cleaner cap LH.

    3. Remove the air cleaner filter element from the air cleaner case LH.

    4. A01GY5BE01

      Remove the 2 nuts and detach the air cleaner case LH from the boss.

  12. REMOVE AIR CLEANER ASSEMBLY RH


    1. A01GZS4

      Disconnect the mass air flow meter connector.

    2. Release the 2 clamps and remove the air cleaner cap RH.

    3. Remove the air cleaner filter element from the air cleaner case RH.

    4. A01GYYNE01

      Remove the 2 nuts and detach the air cleaner case RH from the boss.

  13. REMOVE SKID CONTROL ECU BRACKET (for LHD)

    Click here

  14. REMOVE SKID CONTROL ECU BRACKET (for RHD)

    Click here

  15. REMOVE ENGINE COVER SUB-ASSEMBLY LH (for LHD)


    1. A01GZYBE02

      Remove the 4 nuts and engine cover sub-assembly LH.

  16. REMOVE NO. 6 COVER SUB-ASSEMBLY (for LHD)


    1. Remove the No. 6 cover sub-assembly.

  17. REMOVE ENGINE OIL LEVEL DIPSTICK (for RHD)

  18. REMOVE ENGINE OIL LEVEL DIPSTICK GUIDE (for RHD)


    1. A01H2BZE01

      Remove the engine oil level dipstick.

    2. Remove the bolt and engine oil level dipstick guide.

    3. Remove the O-ring from the engine oil level dipstick guide.

  19. REMOVE ENGINE COVER SUB-ASSEMBLY RH (for RHD)


    1. A01GXYYE02

      Remove the 4 nuts and engine cover sub-assembly RH.

  20. REMOVE NO. 5 COVER SUB-ASSEMBLY (for RHD)


    1. Remove the No. 5 cover sub-assembly.

  21. REMOVE ENGINE ROOM ECU COVER

    A01GW92

    Note


    • Wipe off any water on or around the ECU cover.

    • Perform these procedures in a dry place away from rain, etc.

    • Do not allow water to enter the ECM through its connectors areas, screw areas, etc.


    1. Remove the 3 bolts and engine room ECU cover.

  22. REMOVE OUTLET ENGINE ROOM ECM DUCT


    1. A01H13H

      Remove the outlet engine room ECM duct.

  23. DISCONNECT HYBRID VEHICLE CONTROL ECU CONNECTOR


    1. A01GXQW

      Disconnect the connector from the hybrid vehicle control ECU.

  24. DISCONNECT NO. 2 CONNECTOR HOLDER


    1. A01GW4FE01

      Disconnect the 3 connectors.

    2. Detach the wire harness clamp A from the ECM box.

    3. Detach the 2 claws and remove the No. 2 connector holder.

  25. DISCONNECT ECM CONNECTOR


    1. A01GZDL

      Disconnect the 4 ECM connectors and remove the engine wire harness from the ECM box.

  26. DISCONNECT ENGINE WIRE HARNESS (for LHD)


    1. Disconnect the engine wire harness connectors.

      Tech Tips

      To disconnect the 4 injector driver connectors, (1) push the claw downward and (2) move the lock lever to release the lock.

    2. Using a clip remover, detach the 4 engine wire harness clamps labeled A.

    3. Disconnect the 3 engine wire harness clamps labeled B.

    4. Remove the 4 bolts and disconnect the 4 ground cables.

    5. Remove the 3 bolts and disconnect the 3 wire harness brackets.

    6. Remove the 4 nuts and disconnect the engine wire harness protector from the intake manifold.

      A01GXYFE01

  27. DISCONNECT ENGINE WIRE HARNESS (for RHD)


    1. Disconnect the engine wire harness connectors.

      Tech Tips

      To disconnect the 4 injector driver connectors, (1) push the claw downward and (2) move the lock lever to release the lock.

    2. Using a clip remover, detach the 4 engine wire harness clamps labeled A.

    3. Disconnect the 3 engine wire harness clamps labeled B.

    4. Remove the 4 bolts and disconnect the 4 ground cables.

    5. Remove the 4 bolts and disconnect the 4 wire harness brackets.

    6. Remove the 4 nuts and disconnect the engine wire harness protector from the intake manifold.

      A01H1IWE01

  28. REMOVE INJECTOR DRIVER

    A01GZQJE01

    1. Disconnect the 4 injector driver connectors as follows: (1) push the claw downward, and (2) move the lock lever to release the lock.

    2. Using a clip remover, detach the 3 clamps.

    3. A01GX5Y

      Remove the 2 bolts, 2 nuts and injector driver.

    4. Remove the No. 1 engine cover.

  29. REMOVE FLEXIBLE HOSE BRACKET SUB-ASSEMBLY (for LHD)


    1. A01GWVM

      Disconnect the flexible hose.

    2. Remove the bolt and flexible hose bracket sub-assembly.

  30. REMOVE ENGINE MOTOR CABLE CLAMP BRACKET (for LHD)


    1. A01GYQW

      Using a clip remover, detach the wire harness clamp.

    2. Remove the bolt and engine motor cable clamp bracket.

  31. DISCONNECT MOTOR CABLE (for RHD)

    A01GYA2E01

    1. Detach the clamp and disconnect the motor cable.

  32. DISCONNECT GENERATOR CABLE (for RHD)


    1. Detach the 2 clamps and disconnect the generator cable.

  33. REMOVE NO. 1 ENGINE MOTOR CABLE CLAMP BRACKET (for RHD)


    1. A01GWB5

      Remove the bolt and No. 1 motor cable clamp bracket.

  34. REMOVE NO. 2 ENGINE MOTOR CABLE CLAMP BRACKET (for RHD)


    1. A01GW41

      Using a clip remover, detach the 2 wire harness clamps.

    2. Remove the bolt and No. 2 engine motor cable clamp bracket.

  35. REMOVE NO. 3 ENGINE COVER SUB-ASSEMBLY


    1. A01H1S8

      Remove the 2 clips and No. 3 cover sub-assembly.

  36. REMOVE WATER BY-PASS PIPE HOSE

    A01GZPH

    1. Disconnect the 4 water hoses and remove the 2 bolts and water by-pass pipe hose.

  37. REMOVE PURGE VSV

    A01H1OL

    1. Disconnect the purge VSV connector.

    2. Disconnect the 2 purge line hoses.

    3. Remove the bolt and purge VSV.

  38. DISCONNECT PCV HOSE

    A01H1D0

    1. Disconnect the PCV hose from the intake manifold.

  39. REMOVE INTAKE MANIFOLD


    1. A01H0BE

      Remove the 8 bolts, 2 nuts and intake manifold.

    2. Remove the 2 gaskets.