FUEL SENDER GAUGE ASSEMBLY INSTALLATION


  1. INSTALL FUEL SENDER GAUGE ASSEMBLY (for LH Side)

    A01H1BO

    1. Set the fuel sender gauge to the fuel sub-tank. Then slide the sender gauge downward to install it.

    2. Connect the fuel sender gauge connector to the fuel suction plate.

      Note

      Do not touch the resistance plate or contacts of the fuel sender gauge assembly.

  2. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. Apply a light coat of gasoline to a new gasket, and install it to the fuel tank.

    2. A01H0EM

      Connect the fuel hose, and install the fuel suction with pump and gauge tube to the fuel tank.

      Note


      • Be careful not to bend the arm of the fuel sender gauge.

      • When connecting the fuel hose, do not forcibly pull the hose.

  3. INSTALL FUEL TANK VENT TUBE SET PLATE


    1. A01GXP6E01

      Install the No. 2 fuel tank protector and set plate with the 8 bolts.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }

      Tech Tips

      Align the protrusion of the set plate with the cutout of the fuel suction with pump and gauge tube.

    2. A01GY9T

      Install the fuel tank main tube and fuel tank return vent tube with the 2 tube joint clips.

      Note

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      • Check that there are no scratches or foreign objects on the connecting parts.

      • Check that the fuel tube joint is inserted securely.

      • Check that the tube joint clips are on the collars of the fuel tube joints.

      • After installing the tube joint clips, check that the fuel tube joints have not been pulled off.

  4. INSTALL FUEL SENDER GAUGE ASSEMBLY (for RH Side)


    1. A01H0IF

      Install a new gasket and sender gauge to the fuel tank with the 5 screws.

      Torque:
      1.5 N*m  { 15 kgf*cm, 13 in.*lbf }

  5. INSTALL REAR FLOOR NO. 2 SERVICE HOLE COVER

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    1. Connect the connector.

    2. Install the service hole cover with new butyl tape.

  6. INSTALL REAR FLOOR SERVICE HOLE COVER

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    1. Connect the fuel sender gauge connector.

    2. Install the service hole cover with new butyl tape.

  7. INSTALL REAR NO. 1 AND NO. 2 SEAT ADJUSTER ASSEMBLY


  8. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)

    Click here

  9. INSTALL SERVICE PLUG GRIP

    Click here

  10. CONNECT CABLE TO AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSTALL BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman

      Attach the battery service hole cover LH with the clip and fastening tape.

  12. INSTALL DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Attach the 2 clips to install the deck trim side board LH.

  13. INSTALL DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  14. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  15. INSPECT FOR FUEL LEAK


    1. Connect the intelligent tester to the DLC3.

    2. Turn the power switch on (IG).

      Note

      Do not start the engine.

    3. Turn the intelligent tester on.

    4. Select the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.

    5. Check the fuel pump operation.


      1. Check for pressure in the fuel inlet tube from the fuel line. Check that the sound of fuel flowing in the fuel tank can be heard.

        If no sound can be heard, check the integration relay, fuel pump, ECM and wiring connector.

    6. Check for fuel leaks.


      1. Check that there are no fuel leaks anywhere on the system after performing maintenance.

        If there is a fuel leak, repair or replace parts as necessary.