FUEL PUMP REMOVAL


  1. PRECAUTION

    CAUTION:


    • Do not smoke or be near an open flame when working on the fuel system.

    • Keep gasoline away from rubber or leather parts.

    • Do not allow fuel to spray when removing the pipe between the high pressure side fuel pump and the fuel injector. The fuel in the pipe is highly pressurized.

    Note

    After turning the power switch off, waiting time may be required before disconnecting the cable from the auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the auxiliary battery terminal notice before proceeding with work Click here.

  2. DISCHARGE FUEL SYSTEM PRESSURE

    Click here

  3. REMOVE REAR NO. 2 SEAT ADJUSTER ASSEMBLY


  4. REMOVE REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type)

    Click here

  5. REMOVE LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (w/ Spare Tire)

    A01GWKI

  6. REMOVE DECK BOARD ASSEMBLY (w/o Spare Tire)

    A01GZ3P

  7. REMOVE DECK TRIM SIDE BOARD LH (w/o Spare Tire)


    1. A01GXQQ

      Detach the 2 clips and remove the deck trim side board LH.

  8. REMOVE BATTERY SERVICE HOLE COVER LH


    1. A01GZIME02
      Text in Illustration
      *A for Standard
      *B for Ottoman
      *1 Fastening Tape

      Detach the clip, fastening tape and remove the battery service hole cover LH.

  9. DISCONNECT CABLE FROM AUXILIARY BATTERY NEGATIVE TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  10. REMOVE SERVICE PLUG GRIP

    Click here

  11. REMOVE REAR FLOOR NO. 2 SERVICE HOLE COVER


    1. A01GWRK

      Remove the service hole cover and disconnect the connector from the fuel suction with pump and gauge tube.

  12. REMOVE FUEL TANK VENT TUBE SET PLATE


    1. A01H23LE01

      Disconnect the fuel tank main tube and fuel tank return vent tube.


      1. Remove the 2 tube joint clips and disconnect the 2 fuel tubes.

        Note


        • Remove any dirt and foreign matter on the fuel tube joint before performing this work.

        • Do not allow any scratches or foreign matter on the parts when disconnecting them, as the fuel tube joint contains the O-rings that seal the plug.

        • Perform this work by hand. Do not use any tools.

        • Do not forcibly bend, twist or turn the nylon tube.

        • Protect the disconnected part by covering it with a plastic bag and tape after disconnecting the fuel tubes.

    2. A01H1B2

      Remove the 8 bolts and No. 2 fuel tank protector and fuel tank vent tube set plate.

  13. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY


    1. A01H0EM

      Disconnect the fuel hose.

    2. Remove the fuel suction with pump and gauge tube from the fuel tank.

      Note


      • Make sure that the sender gauge arm does not bend.

      • Do not damage the fuel suction with pump and gauge tube.

    3. Remove the gasket.