HEADLIGHT ASSEMBLY DISASSEMBLY

Tech Tips


  • Use the same procedure for the RH side and LH side.

  • The procedure listed below is for the LH side.


  1. REMOVE HEADLIGHT LIGHT CONTROL ECU SUB-ASSEMBLY

    A01GX6B

    1. Remove the 4 screws.

    2. Disconnect the connectors and remove the headlight light control ECU sub-assembly.

  2. REMOVE HEADLIGHT GASKET

    A01H08E

    1. Remove the headlight gasket from the headlight unit LH.

  3. REMOVE HEADLIGHT SOCKET COVER (w/ Driver Monitor Camera)

    A01GWOU

    1. Turn the headlight socket cover in the direction indicated by the arrow and remove it.

  4. REMOVE NO. 1 HEADLIGHT BULB (w/ Driver Monitor Camera)

    A01H20Z

    1. Disconnect the connector.

    2. Turn the No. 1 headlight bulb in the direction indicated by the arrow and remove it.

      Note

      Do not touch the glass part of the bulb.

  5. REMOVE FRONT BUMPER BAR REINFORCEMENT LH

    A01H1QG

    1. Remove the 2 screws and front bumper bar reinforcement LH.

  6. REMOVE HEADLIGHT BRACKET LH

    A01GZMG

    1. Remove the 3 screws and headlight bracket LH.

  7. REMOVE HEADLIGHT LENS LH

    A01GXTZE01

    1. Using a T20H "TORX" driver, remove the "TORX" screw.

      Text in Illustration
      *1 "TORX" Screw

    2. Remove the 5 screws.

    3. A01GX8L

      Using a dryer, heat the backside of the headlight unit LH.

      Note

      If the headlight is heated unevenly, it will deform or melt.

    4. A01GZXT

      Detach the 7 claws to remove the headlight lens LH from the headlight unit LH.

      Note


      • Wear rubber gloves when removing the fog light lens LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the rear side of the fog light lens LH or the aluminum surfaces of the LED unit with bare hands.

      • If there are fingerprints on the aluminum surfaces of the LED unit, etc., wipe them off with a soft cloth.

      • If there are fingerprints on the back of the lens, replace the headlight lens LH.

      • Do not allow dirt or foreign matter on the rear side of the fog light lens LH or aluminum surfaces of the LED unit.

      Tech Tips

      If the lens cannot be removed even after heating, using a screwdriver with its tip wrapped in protective tape, lift the lens. Be careful not to damage the headlight unit and headlight lens LH.

  8. REMOVE HEADLIGHT LENS GASKET


    1. Remove the headlight lens gasket from the headlight unit LH.

  9. REMOVE HEADLIGHT LED UNIT ASSEMBLY LH

    A01GWNR

    1. Remove the 5 screws.

    2. Disconnect the connectors to remove the light unit.

      Note


      • Wear rubber gloves when removing the light unit in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the light unit with bare hands.

      • If there are fingerprints on the light unit, wipe them off with a soft cloth.

      • Do not allow dirt or foreign matter on the light unit.

    3. A01H29U

      Remove the 4 screws and connected gears from the aiming screw.

    4. A01GWTS

      Detach the claw and remove the plate.

    5. A01GXCJE01

      Before removing the headlight LED unit assembly LH, measure dimensions A and B in the diagram and take a note.

    6. Disconnect the 2 connectors.

    7. Detach the 2 claws.

    8. A01H1UN

      Rotate the 2 aiming screws counterclockwise and remove the headlight LED unit assembly LH.

      Note


      • Wear rubber gloves when removing the headlight LED unit assembly LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the headlight LED unit assembly LH with bare hands.

      • If there are fingerprints on the headlight LED unit assembly LH, wipe them off with a soft cloth.

      • Do not allow dirt or foreign matter on the headlight LED unit assembly LH.

  10. REMOVE HEADLIGHT SWIVEL MOTOR LH

    A01GWR2

    1. Remove the screw.

    2. Move the headlight swivel motor LH as shown in the illustration to remove it from the headlight LED unit assembly LH.

  11. REMOVE HEADLIGHT UNIT ASSEMBLY LH (w/o Driver Monitor Camera)

    A01H1HN

    1. Remove the 3 screws and remove the connected gears from the aiming screw.

    2. A01GZCVE01

      Before removing the headlight unit assembly LH, measure dimensions A and B in the diagram and take a note.

    3. Detach the 2 claws.

    4. A01H0MD

      Rotate the 2 aiming screws counterclockwise and remove the headlight unit assembly LH.

      Note


      • Wear rubber gloves when removing the headlight unit assembly LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

      • Do not touch the headlight unit assembly LH with bare hands.

      • If there are fingerprints on the headlight unit assembly LH, wipe them off with a soft cloth.

      • Do not allow dirt or foreign matter on the headlight unit assembly LH.

  12. REMOVE HEADLIGHT SHADE ECU (w/ Adaptive High Beam System)

    A01GY7W

    1. Remove the 2 screws.

    2. Disconnect the connector and remove the headlight shade ECU.

  13. REMOVE LIGHT CONTROL ECU

    A01H00R

    1. Remove the 2 screws.

    2. Disconnect the connector and remove the light control ECU.

  14. REMOVE LIGHT CONTROL ECU (w/o Driver Monitor Camera)

    A01GZ1L

    1. Remove the 2 screws.

    2. Disconnect the connector and remove the light control ECU.

  15. REMOVE FRONT TURN SIGNAL LIGHT UNIT LH

    Note


    • Wear rubber gloves when removing the front turn signal light unit LH in order to protect your hands, prevent fingerprints and to keep the lens free from foreign matter. Do not use cotton gloves.

    • Do not touch the front turn signal light unit LH with bare hands.

    • If there are fingerprints on the front turn signal light unit LH, wipe them off with a soft cloth.

    • Do not allow dirt or foreign matter on the front turn signal light unit LH.


    1. A01H07X

      Remove the 2 screws and plate.

    2. A01GWP8

      Detach the clamp.

    3. Remove the 4 screws and light unit.

    4. A01GZ61

      Remove the 2 screws and cover.

    5. A01GZJ5

      Detach the clamp.

    6. Remove the 2 screws and front turn signal light unit LH.

  16. REMOVE CLEARANCE LIGHT UNIT LH

    A01H0EQ

    1. Remove the 3 screws and clearance light unit LH.