FRONT CRANKSHAFT OIL SEAL REPLACEMENT


  1. REMOVE V-RIBBED BELT

    Click here

  2. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH


    1. A01H0ML

      Remove the 5 screws and front wheel opening extension pad LH.

  3. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

    Tech Tips

    Use the same procedure described for the LH side.

  4. REMOVE NO. 1 ENGINE UNDER COVER


    1. A01GYE9

      Remove the 13 screws, 7 clips and No. 1 engine under cover.

  5. REMOVE RESONATOR BRACKET SUB-ASSEMBLY


    1. A01GZ7Z

      Remove the bolt and resonator bracket sub-assembly.

  6. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. Disconnect the switch connector.

    2. A01GYQ0

      Using a 24 mm deep socket wrench, remove the switch.

  7. REMOVE CRANKSHAFT PULLEY


    1. A01GY1AE01

      Using SST, loosen the crankshaft pulley set bolt until 2 or 3 threads are engaged.

      SST
      09213-54015   ( 90119-08216 )
      09330-00021
    2. A01GZW2E01

      Using the pulley set bolt and SST, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05031 )

  8. REMOVE CRANKSHAFT TIMING GEAR KEY


    1. A01H1PE

      Remove the crankshaft timing gear key from the crankshaft.

  9. REMOVE FRONT CRANKSHAFT OIL SEAL


    1. A01H1MNE01

      Remove the front crankshaft oil seal with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Do not damage the surface of the front crankshaft oil seal press fit hole and crankshaft.

  10. INSTALL FRONT CRANKSHAFT OIL SEAL


    1. A01GY5FE01

      Using SST, tap in a new front crankshaft oil seal until its surface is flush with the timing chain cover edge.

      SST
      09223-22010
      09506-35010

      Note


      • Keep the lip free from foreign matter.

      • Do not tap the front crankshaft oil seal at an angle.

  11. INSTALL CRANKSHAFT TIMING GEAR KEY


    1. A01H1PE

      Install the crankshaft timing gear key.

  12. INSTALL CRANKSHAFT PULLEY


    1. A01GX5JE01

      Align the pulley set key with the key groove of the pulley, and slide on the pulley.

    2. Using SST, install the pulley bolt.

      SST
      09213-54015   ( 90119-08216 )
      09330-00021
      Torque:
      300 N*m  { 3059 kgf*cm, 221 ft.*lbf }

  13. INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01H1CVE22

      Apply adhesive to 2 or 3 threads of the switch.

      Adhesive
      Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent
    2. A01GZUT

      Using a 24 mm deep socket wrench, install the switch.

      Torque:
      15 N*m  { 153 kgf*cm, 11 ft.*lbf }

      Note

      Do not start the engine within 1 hour after installation.

    3. Connect the switch connector.

  14. INSTALL RESONATOR BRACKET SUB-ASSEMBLY


    1. A01GZ7Z

      Install the resonator bracket sub-assembly with the bolt.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

  15. INSTALL NO. 1 ENGINE UNDER COVER


    1. Install the No. 1 engine under cover with the 13 screws and 7 clips.

  16. INSTALL FRONT WHEEL OPENING EXTENSION PAD LH


    1. Install the front wheel opening extension pad LH with the 5 screws.

  17. INSTALL FRONT WHEEL OPENING EXTENSION PAD RH

    Tech Tips

    Use the same procedure described for the LH side.

  18. INSTALL V-RIBBED BELT

    Click here