WASHER LEVEL WARNING SWITCH INSTALLATION


  1. INSTALL LEVEL WARNING SWITCH ASSEMBLY


    1. Install the level warning switch assembly to the packing of the windshield washer jar assembly.

    2. Connect the connector.

  2. INSTALL WASHER JAR PROTECTOR


    1. Attach the 2 claws to install the washer jar protector.

  3. INSTALL WINDSHIELD WASHER JAR ASSEMBLY

    Click here

  4. INSTALL WASHER INLET SUB-ASSEMBLY


    1. Attach the claw to install the washer inlet sub-assembly.

  5. INSTALL FRONT BUMPER COVER


    1. w/ TOYOTA Parking Assist-sensor System, w/ Fog Light:

      Connect the 3 connectors.

    2. w/ TOYOTA Parking Assist-sensor System, w/o Fog Light:

      Connect the connector.

    3. w/o TOYOTA Parking Assist-sensor System, w/ Fog Light:

      Connect the 2 connectors.

    4. w/ Headlight Cleaner System:

      Connect the No. 1 headlight cleaner hose.

    5. Attach the 16 claws to install the front bumper cover.

      Note

      Do not hold the middle of the front bumper cover, as it may become reformed.

    6. Install the 4 clips.

    7. A01DT5KE01
      Text in Illustration
      *1 Screw
      *2 Bolt A
      *3 Bolt B

      Install the 2 bolts labeled A and 2 bolts labeled B.

      Torque:
      bolt B
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }
    8. Install the 2 screws.

    9. Install the 2 screws.

      Tech Tips

      Use the same procedure for the screws on the other side.

  6. INSTALL RADIATOR GRILLE


    1. Attach the 8 claws to install the radiator grille.

    2. Install the 4 screws.

  7. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 13 clips.

  8. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light)


    1. Prepare the vehicle:


      • Make sure that there is no damage to the body around the fog lights.

      • Fill the fuel tank.

      • Make sure that the oil is filled to the specified level.

      • Make sure that the coolant is filled to the specified level.

      • Inflate the tires to the appropriate pressure.

      • Unload the trunk and vehicle, ensuring that the spare tire, tools and jack are in their original positions.

      • Have a person of average weight (75 kg, 165 lb) sit in the driver seat.

  9. INSPECT FOG LIGHT AIMING (w/ Fog Light)


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. except China:

      Turn on the fog light and check if the cutoff line falls within the specified area in the following illustration.

      Tech Tips


      • If the alignment distance is 25 m (82.0 ft.):

        The upper edge of the hot zone for the fog light should be 248 mm (9.76 in.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 29 mm (1.14 in.) below the H line.

      A01DMLME48
    4. for China:

      Turn on the fog light and check if the cutoff line falls within the specified area in the following illustration.

      Tech Tips


      • If the alignment distance is 10 m (32.8 ft.):

        The upper edge of the hot zone for the fog light should be 99 mm (3.89 in.) below the H line.

      • If the alignment distance is 3 m (9.84 ft.):

        The upper edge of the hot zone for the fog light should be 29 mm (1.14 in.) below the H line.

      A01DMLME49
  10. ADJUST FOG LIGHT AIMING (w/ Fog Light)

    A01DTHPE02
    Text in Illustration
    *1 Aiming Screw

    1. Adjust the aim vertically.

      Adjust the aim of each fog light to the specified range by turning the aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it, and then retighten it so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust fog light aim, check the bulb, fog light unit and fog light unit reflector installation.