REAR AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE REAR SIDE NO. 4 AIR DUCT (w/ Rear Air Duct)


    1. A01DRGF

      Remove the 3 screws and duct.

  2. REMOVE REAR AIR MIX DAMPER SERVO SUB-ASSEMBLY


    1. A01DLYP

      Disconnect the connector.

    2. Remove the 2 screws and damper servo.

  3. REMOVE COOLER BRACKET


    1. A01DMDI

      Remove the 4 screws and bracket.

  4. REMOVE REAR MODE DAMPER SERVO SUB-ASSEMBLY


    1. A01DQ01

      Disconnect the connector.

    2. Remove the 2 screws and damper servo.

      Note

      After removing the damper servo, do not move the gear of the servo unit.

  5. REMOVE AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY


    1. A01DR9B

      Remove the packing.

    2. A01DM9N

      Detach the 3 claws and remove the cover.

    3. Remove the bolt and 2 screws.

    4. Using pliers, grip the claws of the clips and slide the 2 clips.

    5. Detach the clamp.

    6. Disconnect the drain hose.

    7. Remove the air conditioning tube and accessory assembly.

    8. Remove the 2 O-rings from the air conditioning tube and accessory assembly.

  6. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A01DTGC

      Remove the screw.

    2. Detach the claw and open the heater clamp.

    3. A01DOU0

      Remove the heater radiator.

    4. A01DRL3

      Detach the 2 claws and remove the heater clamp.

  7. REMOVE HEATER BRACKET


    1. A01DQJ7

      Remove the 3 screws and bracket.

  8. REMOVE REAR BLOWER WITH FAN MOTOR SUB-ASSEMBLY


    1. A01DRY1

      Remove the 3 screws and rear blower with fan motor.

  9. REMOVE BLOWER MOTOR CONTROLLER


    1. A01DMR6

      Remove the 2 screws and blower motor controller.

  10. REMOVE REAR COOLING UNIT EXPANSION VALVE


    1. A01DTUS

      Detach the 2 clamps.

    2. A01DRPO

      Detach the 3 clamps and disconnect the air conditioning wiring harness from the rear cooling unit case.

    3. A01DMWN

      Remove the 12 screws and rear cooling unit case LH.

    4. A01DNZ1

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts.

    5. A01DRKI

      Remove the expansion valve.

  11. REMOVE REAR EVAPORATOR SUB-ASSEMBLY


    1. A01DTJR

      Remove the evaporator from the rear cooling unit case RH.

    2. A01DSFU

      Remove the 2 O-rings from the evaporator.

  12. REMOVE REAR EVAPORATOR TEMPERATURE SENSOR


    1. A01DUQD

      Move the tip of the sensor in the direction indicated by the arrow in the illustration to remove it from the bracket plate.

    2. Detach the 2 claws and remove the sensor.

  13. REMOVE AIR CONDITIONING HARNESS ASSEMBLY