SPIRAL CABLE INSPECTION

INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/o Steering Heater)

1. If any of the defects mentioned below are found, replace the spiral cable sub-assembly with a new one:

   Scratches, cracks, dents or chips on the connector or the spiral cable sub-assembly.

2. 

   Text in Illustration

   *a	Component without harness connected (Spiral Cable Sub-assembly)
   *b	Orange
   *c	Black

   Check the spiral cable sub-assembly.

   
   

   1. Set the spiral cable sub-assembly to the center position Click here.

   2. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise and measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition G41-1 - z5-2 Always Below 1 Ω G41-2 - z5-1 Always Below 1 Ω G41-3 - z6-1 Always Below 1 Ω G41-4 - z6-2 Always Below 1 Ω G40-6 - z8-10 Always 3 Ω or less G40-5 - z8-9 Always 3 Ω or less G40-4 - z8-8 Always 3 Ω or less G40-3 - z8-7 Always 3 Ω or less G40-2 - z8-6 Always 3 Ω or less G40-2 - z7-4 Always 3 Ω or less G40-1 - z7-3 Always 3 Ω or less G40-12 - z8-5 Always 3 Ω or less G40-11 - z8-4 Always 3 Ω or less G40-10 - z8-3 Always 3 Ω or less G40-9 - z8-2 Always 3 Ω or less G40-8 - z8-1 Always 3 Ω or less G40-8 - z7-2 Always 3 Ω or less G40-7 - z7-1 Always 3 Ω or less

   3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times counterclockwise. Then while rotating the spiral cable sub-assembly 5 times clockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition G41-1 - z5-2 Always Below 1 Ω G41-2 - z5-1 Always Below 1 Ω G41-3 - z6-1 Always Below 1 Ω G41-4 - z6-2 Always Below 1 Ω G40-6 - z8-10 Always 3 Ω or less G40-5 - z8-9 Always 3 Ω or less G40-4 - z8-8 Always 3 Ω or less G40-3 - z8-7 Always 3 Ω or less G40-2 - z8-6 Always 3 Ω or less G40-2 - z7-4 Always 3 Ω or less G40-1 - z7-3 Always 3 Ω or less G40-12 - z8-5 Always 3 Ω or less G40-11 - z8-4 Always 3 Ω or less G40-10 - z8-3 Always 3 Ω or less G40-9 - z8-2 Always 3 Ω or less G40-8 - z8-1 Always 3 Ω or less G40-8 - z7-2 Always 3 Ω or less G40-7 - z7-1 Always 3 Ω or less

      Note

      As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

      If the result is not as specified, replace the spiral cable sub-assembly.

INSPECT SPIRAL CABLE SUB-ASSEMBLY (w/ Steering Heater)

1. If any of the defects mentioned below are found, replace the spiral cable sub-assembly with a new one:

   Scratches, cracks, dents or chips on the connector or the spiral cable sub-assembly.

2. 

   Text in Illustration

   *a	Component without harness connected (Spiral Cable Sub-assembly)
   *b	Orange
   *c	Black

   Check the spiral cable sub-assembly.

   
   

   1. Set the spiral cable sub-assembly to the center position Click here.

   2. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times clockwise and measure the resistance according to the value(s) in the table below. Then rotate the spiral cable sub-assembly 5 times counterclockwise and measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition G41-1 - z5-2 Always Below 1 Ω G41-2 - z5-1 Always Below 1 Ω G41-3 - z6-1 Always Below 1 Ω G41-4 - z6-2 Always Below 1 Ω G40-6 - z8-10 Always 3 Ω or less G40-5 - z8-9 Always 3 Ω or less G40-4 - z8-8 Always 3 Ω or less G40-3 - z8-7 Always 3 Ω or less G40-2 - z8-6 Always 3 Ω or less G40-2 - z7-4 Always 3 Ω or less G40-1 - z7-3 Always 3 Ω or less G40-12 - z8-5 Always 3 Ω or less G40-11 - z8-4 Always 3 Ω or less G40-10 - z8-3 Always 3 Ω or less G40-9 - z8-2 Always 3 Ω or less G40-8 - z8-1 Always 3 Ω or less G40-8 - z7-2 Always 3 Ω or less G40-7 - z7-1 Always 3 Ω or less z14-1 - G151-1 Always Below 0.1 Ω z14-2 - G151-3 Always Below 0.1 Ω z14-3 - G151-2 Always Below 0.1 Ω z14-4 - G151-4 Always Below 0.1 Ω

   3. After setting the spiral cable sub-assembly to the center position, rotate the spiral cable sub-assembly 2.5 times counterclockwise. Then while rotating the spiral cable sub-assembly 5 times clockwise, measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition G41-1 - z5-2 Always Below 1 Ω G41-2 - z5-1 Always Below 1 Ω G41-3 - z6-1 Always Below 1 Ω G41-4 - z6-2 Always Below 1 Ω G40-6 - z8-10 Always 3 Ω or less G40-5 - z8-9 Always 3 Ω or less G40-4 - z8-8 Always 3 Ω or less G40-3 - z8-7 Always 3 Ω or less G40-2 - z8-6 Always 3 Ω or less G40-2 - z7-4 Always 3 Ω or less G40-1 - z7-3 Always 3 Ω or less G40-12 - z8-5 Always 3 Ω or less G40-11 - z8-4 Always 3 Ω or less G40-10 - z8-3 Always 3 Ω or less G40-9 - z8-2 Always 3 Ω or less G40-8 - z8-1 Always 3 Ω or less G40-8 - z7-2 Always 3 Ω or less G40-7 - z7-1 Always 3 Ω or less z14-1 - G151-1 Always Below 0.1 Ω z14-2 - G151-3 Always Below 0.1 Ω z14-3 - G151-2 Always Below 0.1 Ω z14-4 - G151-4 Always Below 0.1 Ω

      Note

      As the spiral cable sub-assembly may break, do not rotate the spiral cable sub-assembly more than the specified amount.

      If the result is not as specified, replace the spiral cable sub-assembly.