METER / GAUGE SYSTEM, Diagnostic DTC:B1500

DTC Code DTC Name
B1500 Fuel Sender Open Detected

DESCRIPTION

This DTC is stored when the combination meter detects a fuel sender gauge malfunction.

DTC Code DTC Detection Condition Trouble Area
B1500 When the combination meter detects a fuel sender gauge malfunction.

  • Harness or connector

  • Combination meter assembly

  • Fuel suction with pump and gauge tube assembly

  • Fuel tank vent tube assembly

  • Fuel sender gauge assembly

WIRING DIAGRAM

A01DSZIE02
A01DNBBE01

INSPECTION PROCEDURE

PROCEDURE


  1. READ VALUE USING INTELLIGENT TESTER (FUEL SENDER GAUGE)


    1. Operate the intelligent tester according to the display and select the Data List Click here.

      Combination Meter
      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel sender gauge (main) input signal/Min.: 0, Max.: 127.5 Fuel sender input value Unit: L
      OK
      Fuel amount value displayed on the intelligent tester is almost the same as needle indication.

    NG

    REPLACE COMBINATION METER ASSEMBLY Click here

    OK

  2. CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE AND BODY GROUND)


    1. Disconnect the G6 meter connector.

    2. Disconnect the S5 gauge connector.

    3. Disconnect the R40 gauge connector*.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - S5-2 (FS) Always Below 1 Ω
      G6-24 (E) - S5-3 (FE)
      G6-9 (L) - R40-3*
      G6-24 (E) - R40-1*
      G6-21 (E2) - Body ground

      • *: for 3 Door


    NG

    REPAIR OR REPLACE HARNESS OR CONNECTOR

    OK

  3. CHECK ENGINE TYPE


    1. Check the engine type.

      Engine Type
      Engine type Proceed to
      for 1GR-FE A
      for 2TR-FE B
      for 1KD-FTV C
      for 5L-E D

    B

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 2TR-FE) Click here

    C

    CHECK FUEL TANK TYPE Click here

    D

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 5L-E) Click here

    A

  4. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1GR-FE)


    1. A01DNRJE06
      Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Click here

    C

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Click here

    A

  5. INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1GR-FE)


    1. A01DNZFE01
      Text in Illustration
      *a Front view of wire harness connector (to Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

  6. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 2TR-FE)

    Note

    For 3 door vehicles, proceed to next step.


    1. A01DNRJE06
      Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Click here

    C

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Click here

    A

  7. INSPECT FUEL SENDER GAUGE ASSEMBLY (for 2TR-FE)

    for 3 Door:


    1. Remove the fuel sender gauge Click here.

    2. A01DOSWE02
      Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω

      for 5 Door:

    3. A01DNZFE01
      Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    A

    REPLACE COMBINATION METER ASSEMBLY Click here

  8. CHECK FUEL TANK TYPE


    1. Check the fuel tank type.

      Fuel Tank Type
      Fuel Tank Type Proceed to
      Single tank type A
      Double tank type B

    B

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE) Click here

    A

  9. INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    Note

    For 3 door vehicles, proceed to next step.


    1. A01DNRJE06
      Text in Illustration
      *a Component without harness connected (Fuel Tank Vent Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1

    NG

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    OK

  10. INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    for 3 Door:


    1. Remove the fuel sender gauge.


    2. A01DOSWE02
      Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω

      for 5 Door:

    3. A01DNZFE01
      Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω

    NG

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    OK

    REPLACE COMBINATION METER ASSEMBLY Click here

  11. INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. A01DNRJE06
      Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    NG

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY Click here

    OK

  12. INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. A01DNZFE01
      Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    NG

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    OK

    REPLACE COMBINATION METER ASSEMBLY Click here

  13. INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 5L-E)


    1. A01DNRJE06
      Text in Illustration
      *a Component without harness connected (Fuel Tank Vent Tube Assembly)
      *b Lower side (Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    C

    REPLACE FUEL TANK VENT TUBE ASSEMBLY Click here

    A

  14. INSPECT FUEL SENDER GAUGE ASSEMBLY (for 5L-E)


    1. A01DNZFE01
      Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

    B

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    C

    REPLACE FUEL SENDER GAUGE ASSEMBLY Click here

    A

    REPLACE COMBINATION METER ASSEMBLY Click here