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METER / GAUGE SYSTEM, Diagnostic DTC:B1500

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DTC Code DTC Name
B1500 Fuel Sender Open Detected
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DESCRIPTION

This DTC is stored when the combination meter detects a fuel sender gauge malfunction.

DTC Code DTC Detection Condition Trouble Area
B1500 When the combination meter detects a fuel sender gauge malfunction.

  • Harness or connector

  • Combination meter assembly

  • Fuel suction with pump and gauge tube assembly

  • Fuel tank vent tube assembly

  • Fuel sender gauge assembly
A01DNBBE01
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WIRING DIAGRAM

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INSPECTION PROCEDURE

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PROCEDURE


  1. Click here

    READ VALUE USING INTELLIGENT TESTER (FUEL SENDER GAUGE)


    1. Operate the intelligent tester according to the display and select the Data List (Click here).

      Table 1. Combination Meter
      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      Fuel Input Fuel sender gauge (main) input signal/Min.: 0, Max.: 127.5 Fuel sender input value Unit: L
      OK
      Fuel amount value displayed on the intelligent tester is almost the same as needle indication.

  2. Click here

    CHECK HARNESS AND CONNECTOR (COMBINATION METER - FUEL SENDER GAUGE AND BODY GROUND)


    1. Disconnect the G6 meter connector.

    2. Disconnect the S5 gauge connector.

    3. Disconnect the R40 gauge connector*.

    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - S5-2 (FS) Always Below 1 Ω
      G6-24 (E) - S5-3 (FE)
      G6-9 (L) - R40-3*
      G6-24 (E) - R40-1*
      G6-21 (E2) - Body ground

      • *: for 3 Door


  3. Click here

    CHECK ENGINE TYPE


    1. Check the engine type.

      Table 2. Engine Type
      Engine type Proceed to
      for 1GR-FE A
      for 2TR-FE B
      for 1KD-FTV C
      for 5L-E D

  4. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1GR-FE)


    1. A01DNRJE06

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Table 3. Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 4. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  5. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1GR-FE)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 5. Text in Illustration
      *a Front view of wire harness connector (to Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 6. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  6. Click here

    REPLACE COMBINATION METER ASSEMBLYClick here

  7. Click here

    REPAIR OR REPLACE HARNESS OR CONNECTOR

  8. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  9. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  10. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  11. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 2TR-FE)

    Note:

    For 3 door vehicles, proceed to next step.


    1. A01DNRJE06

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Table 7. Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 8. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  12. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 2TR-FE)

    for 3 Door:


    1. Remove the fuel sender gauge (Click here).

    2. A01DOSWE02

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 9. Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      for 5 Door:

    3. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 10. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 11. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  13. Click here

    CHECK FUEL TANK TYPE


    1. Check the fuel tank type.

      Table 12. Fuel Tank Type
      Fuel Tank Type Proceed to
      Single tank type A
      Double tank type B

  14. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    Note:

    For 3 door vehicles, proceed to next step.


    1. A01DNRJE06

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Table 13. Text in Illustration
      *a Component without harness connected (Fuel Tank Vent Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

  15. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    for 3 Door:


    1. Remove the fuel sender gauge.


    2. A01DOSWE02

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 14. Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      for 5 Door:

    3. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 15. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

  16. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. A01DNRJE06

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Table 16. Text in Illustration
      *a Component without harness connected (Fuel Suction With Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 17. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  17. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 18. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 19. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  18. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 5L-E)


    1. A01DNRJE06

      Remove the fuel sender gauge.


    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1
      Table 20. Text in Illustration
      *a Component without harness connected (Fuel Tank Vent Tube Assembly)
      *b Lower side (Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 21. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  19. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 5L-E)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 22. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 23. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  20. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  21. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  22. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  23. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  24. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  25. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  26. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  27. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  28. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  29. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  30. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  31. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  32. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  33. Click here

    REPLACE COMBINATION METER ASSEMBLYClick here