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METER / GAUGE SYSTEM Fuel Receiver Gauge Malfunction

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DTC Code DTC Name
  Fuel Receiver Gauge Malfunction
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DESCRIPTION

The fuel sender gauge has a variable resistance mechanism. The resistance decreases when the fuel amount increases, and the resistance increases when the fuel amount decreases. The fuel receiver gauge changes based on the resistance of the fuel sender gauge.

A01DNBBE02
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WIRING DIAGRAM

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INSPECTION PROCEDURE

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PROCEDURE


  1. Click here

    CHECK FOR DTC


    1. Check for DTCs (Click here).

      Table 1. Result
      Result Proceed to
      DTC B1500 or B1501 is not output A
      DTC B1500 is output B
      DTC B1501 is output C

  2. Click here

    PERFORM ACTIVE TEST USING INTELLIGENT TESTER (FUEL METER)


    1. Operate the intelligent tester according to the display and select Active Test (Click here).

      Table 2. Combination Meter
      Tester Display Test Part Control Range Diagnostic Note
      Fuel Meter Operation Fuel receiver gauge EMPTY, EMPTY, INDIC, 1/4, 1/2, 3/4, FULL, FULL Perform the test with the vehicle stopped and engine idling.
      OK
      Needle indication is normal.

  3. Click here

    CHECK HARNESS AND CONNECTOR


    1. Disconnect the G6 meter connector.

    2. Disconnect the S5 gauge connector.

    3. Disconnect the t1*1 gauge connector.

    4. Disconnect the R40*2 gauge connector.

    5. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G6-9 (L) - S5-2 (FS) Always Below 1 Ω
      G6-24 (E) - S5-3 (FE)
      G6-8 (L) - t1-4 (S)*1
      G6-23 (FE) - t1-5 (E)*1
      G6-9 (L) - R40-3 (FS)*2
      G6-24 (E) - R40-1 (FE)*2
      G6-21 (E2) - Body ground
      G6-9 (L) - Body ground Always 10 kΩ or higher
      G6-9 (L) - G6-24 (E)
      G6-8 (L) - Body ground*1
      G6-8 (L) - G6-23 (FE)*1

      • 1*: for Double Tank Type

      • 2*: for 3 Door


  4. Click here

    CHECK ENGINE TYPE


    1. Check the engine type.

      Table 3. Engine Type
      Engine type Proceed to
      for 1GR-FE A
      for 2TR-FE B
      for 1KD-FTV C
      for 5L-E D

  5. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1GR-FE)


    1. A01DNRJE07

      Remove the fuel suction with pump and gauge tube assembly.

      for 1GR-FE, Single Tank Type: (Click here)

      for 1GR-FE, Double Tank Type: (Click here)

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1 Always Below 1 Ω
      A-2 (FS) - A-3 (FE) Always 10 kΩ or higher
      Table 4. Text in Illustration
      *a Component without harness connected (Fuel Suction with Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 5. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  6. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1GR-FE)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 6. Text in Illustration
      *a Front view of wire harness connector (to Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 7. Result
      Result Proceed to
      OK (for Double Tank Type) A
      OK (for Single Tank Type) B
      NG (for Single Tank Type) C
      NG (for Double Tank Type) D

  7. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 1GR-FE, DOUBLE TANK TYPE)


    1. Remove the fuel tank vent tube assembly (Click here).

    2. A01DOSDE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω
      4 (S) - 5 (E) Always 10 kΩ or higher
      Table 8. Text in Illustration
      *a Fuel Tank Vent Tube Assembly
      *b Component without harness connected (Fuel Tank Vent Tube Assembly)

  8. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1GR-FE, DOUBLE TANK TYPE)


    1. Remove the fuel sender gauge assembly (Click here).

    2. A01DTF5E02

      Measure the resistance according to the value(s) in the table below.

      Table 9. Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 10. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

  9. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 2TR-FE)

    Note:

    For 3 door vehicles, proceed to the next step.


    1. Remove the fuel sender gauge.

      for 2TR-FE, Single Tank Type: (Click here)

      for 2TR-FE, Double Tank Type: (Click here)

    2. A01DNRJE07

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1 Always Below 1 Ω
      A-2 (FS) - A-3 (FE) Always 10 kΩ or higher
      Table 11. Text in Illustration
      *a Component without harness connected (Fuel Suction with Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 12. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  10. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 2TR-FE)

    for 3 door:


    1. Remove the fuel sender gauge (Click here).

    2. A01DNZFE01
      A01DOSWE02

      Measure the resistance according to the value(s) in the table below.

      Table 13. Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 14. Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      for 5 door:

    3. Measure the resistance according to the value(s) in the table below.

      Table 15. Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 16. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)
      Table 17. Result
      Result Proceed to
      OK (for Double Tank Type) A
      OK (for Single Tank Type) B
      NG (for Single Tank Type) C
      NG (for Double Tank Type) D

  11. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 2TR-FE, DOUBLE TANK TYPE)


    1. Remove the fuel tank vent tube assembly (Click here).

    2. A01DOSDE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω
      4 (S) - 5 (E) Always 10 kΩ or higher
      Table 18. Text in Illustration
      *a Fuel tank vent tube assembly
      *b Component without harness connected (Fuel Tank Vent Tube Assembly)

  12. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 2TR-FE, DOUBLE TANK TYPE)


    1. Remove the fuel sender gauge assembly (Click here).

    2. A01DTF5E02

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 19. Text in Illustration
      *a Fuel Sender Gauge Assembly
      *b Float Level F (Upper)
      *c Float Level E (Lower)

  13. Click here

    CHECK FUEL TANK TYPE


    1. Check the fuel tank type.

      Table 20. Fuel Tank Type
      Fuel Tank Type Proceed to
      Single Tank Type A
      Double Tank Type B

  14. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    Note:

    For 3 door vehicles, proceed to the next step.


    1. Remove the fuel sender gauge.

      for 1KD-FTV, Single Tank Type: (Click here)

    2. A01DNRJE07

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1 Always Below 1 Ω
      A-2 (FS) - A-3 (FE) Always 10 kΩ or higher
      Table 21. Text in Illustration
      *a Component without harness connected (Fuel Tank Vent Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

  15. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, SINGLE TANK TYPE)

    for 3 door:


    1. Remove the fuel sender gauge (Click here).

    2. A01DNZFE01
      A01DOSWE02

      Measure the resistance according to the value(s) in the table below.

      Table 22. Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 3 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 23. Text in Illustration
      *a Component without harness connected (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

      for 5 door:

    3. Measure the resistance according to the value(s) in the table below.

      Table 24. Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 25. Text in Illustration
      *a Front view of wire harness connector (Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

  16. Click here

    INSPECT FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. Remove the fuel sender gauge.

      for 1KD-FTV, Double Tank Type: (Click here)

    2. A01DNRJE07

      Measure the resistance according to the value(s) in the table below.

      Table 26. Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1 Always Below 1 Ω
      A-2 (FS) - A-3 (FE) Always 10 kΩ or higher
      Table 27. Text in Illustration
      *a Component without harness connected (Fuel Suction with Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B

  17. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 28. Text in Illustration
      *a Front view of wire harness connector (to Fuel Sender Gauge Assembly)
      *b Float Level F (Upper)
      *c Float Level E (Lower)

  18. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. Remove the fuel tank vent tube assembly (Click here).

    2. A01DOSDE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω
      4 (S) - 5 (E) Always 10 kΩ or higher
      Table 29. Text in Illustration
      *a Fuel Tank Vent Tube Assembly
      *b Component without harness connected (Fuel Tank Vent Tube Assembly)

  19. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 1KD-FTV, DOUBLE TANK TYPE)


    1. Remove the fuel sender gauge assembly (Click here).

    2. A01DTF5E02

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 30. Text in Illustration
      *a Fuel Sender Gauge Assembly
      *b Float Llevel F (Upper)
      *c Float Level E (Lower)

  20. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 5L-E)


    1. Remove the fuel sender gauge.

      for 5L-E, Single Tank Type: (Click here)

      for 5L-E, Double Tank Type: (Click here)

    2. A01DNRJE07

      Measure the resistance according to the value(s) in the table below.

      Table 31. Standard Resistance
      Tester Connection Condition Specified Condition
      A-2 (FS) - B-2 Always Below 1 Ω
      A-3 (FE) - B-1 Always Below 1 Ω
      A-2 (FS) - A-3 (FE) Always 10 kΩ or higher
      Table 32. Text in Illustration
      *a Component without harness connected (Fuel Suction with Pump and Gauge Tube Assembly)
      *b Lower side (to Fuel Sender Gauge Assembly)
      *c Connector A
      *d Connector B
      Table 33. Result
      Result Proceed to
      OK A
      NG (for Single Tank Type) B
      NG (for Double Tank Type) C

  21. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 5L-E)


    1. A01DNZFE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 34. Text in Illustration
      *a Front view of wire harness connector (to Fuel Sender Gauge Assembly)
      *b Float level F (upper)
      *c Float level E (lower)
      Table 35. Result
      Result Proceed to
      OK (for Double Tank Type) A
      OK (for Single Tank Type) B
      NG (for Single Tank Type) C
      NG (for Double Tank Type) D

  22. Click here

    INSPECT FUEL TANK VENT TUBE ASSEMBLY (for 5L-E, DOUBLE TANK TYPE)


    1. Remove the fuel tank vent tube assembly (Click here).

    2. A01DOSDE01

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      4 (S) - 1 Always Below 1 Ω
      5 (E) - 2 Always Below 1 Ω
      4 (S) - 5 (E) Always 10 kΩ or higher
      Table 36. Text in Illustration
      *a Fuel Tank Vent Tube Assembly
      *b Component without harness connected (Fuel Tank Vent Tube Sub-assembly)

  23. Click here

    INSPECT FUEL SENDER GAUGE ASSEMBLY (for 5L-E, DOUBLE TANK TYPE)


    1. Remove the fuel sender gauge assembly (Click here).

    2. A01DTF5E02

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      1 - 2 Float level is F 12 to 18 Ω
      Float level is E 405 to 415 Ω
      Table 37. Text in Illustration
      *a Fuel Sender Gauge Assembly
      *b Float level F (upper)
      *c Float level E (lower)

  24. Click here

    GO TO DTC B1500Click here

  25. Click here

    GO TO DTC B1501Click here

  26. Click here

    REPLACE COMBINATION METER ASSEMBLYClick here

  27. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  28. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  29. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  30. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  31. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  32. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  33. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  34. Click here

    REPLACE FUEL SENDER GAUGE ASSEMBLYClick here

  35. Click here

    REPAIR OR REPLACE HARNESS AND CONNECTOR

  36. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  37. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  38. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  39. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  40. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  41. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  42. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  43. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  44. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  45. Click here

    REPLACE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLYClick here

  46. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here

  47. Click here

    REPLACE FUEL TANK VENT TUBE ASSEMBLYClick here