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CAN COMMUNICATION SYSTEM (for RHD without Entry and Start System), Diagnostic DTC:U1002

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DTC Code DTC Name
U1002 Lost Communication with Gateway Module
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DESCRIPTION


DTC Code DTC Detection Condition Trouble Area
U1002 Lost communication with the gateway module.
  • V2 bus circuit

  • Network gateway ECU CAN main wire or connector

  • Clearance warning ECU assembly CAN branch wire or connector

  • Network gateway ECU

  • Clearance warning ECU assembly

  • No. 1 junction connector

  • No. 2 junction connector

  • No. 3 junction connector

  • No. 5 junction connector


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WIRING DIAGRAM

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INSPECTION PROCEDURE

Tip:

Operating the ignition switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.

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PROCEDURE


  1. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


    1. Disconnect the cable from the negative (-) battery terminal before measuring the resistances of the CAN main wire and the CAN branch wire.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the airbag system.

      Note:
      • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).


  2. Click here

    CHECK CAN BUS WIRE (CHECK CAN MAIN WIRE FOR DISCONNECTION, CHECK BUS LINE FOR SHORT)


    1. A01DOK9E09

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition Resistance: Malfunction
      G155-13 (CA2H) - G155-12 (CA2L) Ignition switch off 54 to 69 Ω Below 53 Ω: Short in line
      G155-13 (CA2H) - G155-12 (CA2L) Ignition switch off 54 to 69 Ω Higher than 70 Ω: Open in CAN main bus line
      G155-13 (CA2H) - G155-2 (BATT) Ignition switch off 6 kΩ or higher Below 6 kΩ: +B short
      G155-12 (CA2L) - G155-2 (BATT) Ignition switch off 6 kΩ or higher Below 6 kΩ: +B short
      G155-13 (CA2H) - G155-4 (GND) Ignition switch off 200 Ω or higher Below 200 Ω: Ground short
      G155-12 (CA2L) - G155-4 (GND) Ignition switch off 200 Ω or higher Below 200 Ω: Ground short
      Table 1. Text in Illustration
      *a

      Component with harness connected

      (Network Gateway ECU)

      Table 2. Result
      Result Proceed to

      NG


      • Open in CAN main bus line

      A

      NG


      • Short in line

      • +B short

      • GND short

      B
      OK C

  3. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 JUNCTION CONNECTOR - NETWORK GATEWAY ECU)


    1. A01DNK3E58

      Disconnect the G95 No. 2 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G95-1 (CANH) - G95-12 (CANL) Ignition switch off 108 to 132 Ω
      Table 3. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)


  4. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 JUNCTION CONNECTOR - NO. 5 JUNCTION CONNECTOR)


    1. A01DNK3E59

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G95-3 (CANH) - G95-14 (CANL) Ignition switch off 108 to 132 Ω
      Table 4. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)


  5. Click here

    CONNECT CONNECTOR


    1. Reconnect the G95 No. 2 junction connector.


  6. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 JUNCTION CONNECTOR - NETWORK GATEWAY ECU)


    1. A01DNK3E60

      Disconnect the G98 No. 3 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G98-1 (CANH) - G98-12 (CANL) Ignition switch off 108 to 132 Ω
      Table 5. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)


  7. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)


    1. A01DNK3E61

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G98-3 (CANH) - G98-14 (CANL) Ignition switch off 108 to 132 Ω
      Table 6. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)


  8. Click here

    CONNECT CONNECTOR


    1. Reconnect the G98 No. 3 junction connector.


  9. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NETWORK GATEWAY ECU)


    1. A01DP7QE24

      Disconnect the G155 network gateway ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G155-13 (CA2H) - G155- 12 (CA2L) Ignition switch off 108 to 132 Ω
      Table 7. Text in Illustration
      *a

      Rear view of wire harness connector

      (to Network Gateway ECU)


  10. Click here

    CONNECT CONNECTOR


    1. Reconnect the G95 No. 2 junction connector.


  11. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 JUNCTION CONNECTOR - NO. 5 JUNCTION CONNECTOR)


    1. A01DNK3E62

      Disconnect the A72 No. 1 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A72-1 (CANH) - A72-12 (CANL) Ignition switch off 108 to 132 Ω
      Table 8. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 1 Junction Connector)


  12. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)


    1. A01DNK3E63

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A72-2 (CANH) - A72-13 (CANL) Ignition switch off 108 to 132 Ω
      Table 9. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 1 Junction Connector)


  13. Click here

    CONNECT CONNECTOR


    1. Reconnect the A72 No. 1 junction connector.


  14. Click here

    CHECK FOR OPEN IN CAN BUS WIRE (NO. 5 JUNCTION CONNECTOR)


    1. A01DOL2E04

      Disconnect the G102 No. 5 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G102-3 (CANH) - G102-2 (CANL) Ignition switch off 108 to 132 Ω
      Table 10. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 Junction Connector)


  15. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 1 JUNCTION CONNECTOR SIDE)


    1. A01DOK9E09

      Disconnect the A72 No. 1 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G155-13 (CA2H) - G155-12 (CA2L) Ignition switch off 108 to 132 Ω
      G155-13 (CA2H) - G155-4 (GND) Ignition switch off 200 Ω or higher
      G155-12 (CA2L) - G155-4 (GND) Ignition switch off 200 Ω or higher
      G155-13 (CA2H) - G155-2 (BATT) Ignition switch off 6 kΩ or higher
      G155-12 (CA2L) - G155-2 (BATT) Ignition switch off 6 kΩ or higher
      Table 11. Text in Illustration
      *a

      Component with harness connected

      (Network Gateway ECU)


  16. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 1 JUNCTION CONNECTOR - NO. 5 JUNCTION CONNECTOR)


    1. A01DUHOE06

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A72-1 (CANH) - A72-12 (CANL) Ignition switch off 108 to 132 Ω
      A72-1 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      A72-12 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      A72-1 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      A72-12 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 12. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 1 Junction Connector)

      *b Front view of DLC3

  17. Click here

    CONNECT CONNECTOR


    1. Reconnect the A72 No. 1 junction connector.


  18. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 5 JUNCTION CONNECTOR)


    1. A01DS0KE05

      Disconnect the G102 No. 5 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G102-3 (CANH) - G102-2 (CANL) Ignition switch off 108 to 132 Ω
      G102-3 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G102-2 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G102-3 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G102-2 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 13. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 Junction Connector)

      *b Front view of DLC3

  19. Click here

    CONNECT CONNECTOR


    1. Reconnect the A72 No. 1 junction connector.


  20. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 2 JUNCTION CONNECTOR - NO. 1 JUNCTION CONNECTOR)


    1. A01DUHOE07

      Disconnect the G95 No. 2 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G95-3 (CANH) - G95-14 (CANL) Ignition switch off 108 to 132 Ω
      G95-3 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G95-14 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G95-3 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G95-14 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 14. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)

      *b Front view of DLC3

  21. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 2 JUNCTION CONNECTOR SIDE)


    1. A01DOK9E09

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G155-13 (CA2H) - G155-12 (CA2L) Ignition switch off 108 to 132 Ω
      G155-13 (CA2H) - G155-4 (GND) Ignition switch off 200 Ω or higher
      G155-12 (CA2L) - G155-4 (GND) Ignition switch off 200 Ω or higher
      G155-13 (CA2H) - G155-2 (BATT) Ignition switch off 6 kΩ or higher
      G155-12 (CA2L) - G155-2 (BATT) Ignition switch off 6 kΩ or higher
      Table 15. Text in Illustration
      *a

      Component with harness connected

      (Network Gateway ECU)


  22. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 2 JUNCTION CONNECTOR - CLEARANCE WARNING ECU ASSEMBLY)


    1. A01DUHOE98

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G95-2 (CANH) - G95-13 (CANL) Ignition switch off 200 Ω or higher
      G95-2 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G95-13 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G95-2 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G95-13 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 16. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)

      *b Front view of DLC3

  23. Click here

    CONNECT CONNECTOR


    1. Reconnect the G95 No. 2 junction connector.


  24. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (CLEARANCE WARNING ECU ASSEMBLY)


    1. A01DRE3E07

      Disconnect the I1 clearance warning ECU assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      I1-3 (R1) - I1-5 (R2) Ignition switch off 54 to 69 Ω
      I1-3 (R1) - G48-4 (CG) Ignition switch off 200 Ω or higher
      I1-5 (R2) - G48-4 (CG) Ignition switch off 200 Ω or higher
      I1-3 (R1) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      I1-5 (R2) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 17. Text in Illustration
      *a

      Front view of wire harness connector

      (to Clearance Warning ECU Assembly)

      *b Front view of DLC3

  25. Click here

    CONNECT CONNECTOR


    1. Reconnect the G95 No. 2 junction connector.


  26. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 3 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)


    1. A01DUHOE08

      Disconnect the G98 No. 3 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G98-3 (CANH) - G98-14 (CANL) Ignition switch off 108 to 132 Ω
      G98-3 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G98-14 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G98-3 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G98-14 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 18. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)

      *b Front view of DLC3

  27. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NO. 3 JUNCTION CONNECTOR - NETWORK GATEWAY ECU)


    1. A01DUHOE10

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G98-1 (CANH) - G98-12 (CANL) Ignition switch off 108 to 132 Ω
      G98-1 (CANH) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G98-12 (CANL) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G98-1 (CANH) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G98-12 (CANL) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 19. Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)

      *b Front view of DLC3

  28. Click here

    CONNECT CONNECTOR


    1. Reconnect the G98 No. 3 junction connector.


  29. Click here

    CHECK FOR SHORT IN CAN BUS WIRES (NETWORK GATEWAY ECU)


    1. A01DOA1E05

      Disconnect the G155 network gateway ECU connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G155-13 (CA2H) - G155-12 (CA2L) Ignition switch off 108 to 132 Ω
      G155-13 (CA2H) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G155-12 (CA2L) - G48-4 (CG) Ignition switch off 200 Ω or higher
      G155-13 (CA2H) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      G155-12 (CA2L) - G48-16 (BAT) Ignition switch off 6 kΩ or higher
      Table 20. Text in Illustration
      *a

      Rear view of wire harness connector

      (to Network Gateway ECU)

      *b Front view of DLC3

  30. Click here

    CHECK HARNESS AND CONNECTOR (NETWORK GATEWAY ECU - BATTERY AND BODY GROUND)


    1. A01DP7QE25

      Connect the cable to the negative (-) battery terminal.

      Note:

      When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

    2. Disconnect the G155 network gateway ECU connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Condition Specified Condition
      G155-4 (GND) - Body ground Always Below 1 Ω
    4. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Condition Specified Condition
      G155-2 (BATT) - Body ground Always 11 to 14 V
      G155-10 (IG1) - Body ground Ignition switch ON 11 to 14 V
      G155-9 (IG2) - Body ground Ignition switch ON 11 to 14 V
      Table 21. Text in Illustration
      *a

      Rear view of wire harness connector

      (to Network Gateway ECU)


  31. Click here

    REPLACE NO. 2 JUNCTION CONNECTOR

  32. Click here

    REPLACE NO. 3 JUNCTION CONNECTOR

  33. Click here

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 3 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)

  34. Click here

    REPLACE NETWORK GATEWAY ECUClick here

  35. Click here

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO NETWORK GATEWAY ECU (NETWORK GATEWAY ECU - NO. 3 JUNCTION CONNECTOR)

  36. Click here

    REPLACE NO. 1 JUNCTION CONNECTOR

  37. Click here

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 1 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)

  38. Click here

    REPLACE NO. 5 JUNCTION CONNECTOR

  39. Click here

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 5 JUNCTION CONNECTOR - NO. 1 JUNCTION CONNECTOR)

  40. Click here

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 2 JUNCTION CONNECTOR - NO. 1 JUNCTION CONNECTOR)

  41. Click here

    REPLACE CLEARANCE WARNING ECU ASSEMBLYClick here

  42. Click here

    REPAIR OR REPLACE CAN BRANCH WIRE CONNECTED TO CLEARANCE WARNING ECU ASSEMBLY (R1, R2)

  43. Click here

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO NETWORK GATEWAY ECU (CA2H, CA2L)

  44. Click here

    REPAIR OR REPLACE HARNESS OR CONNECTOR