CAN COMMUNICATION SYSTEM (for LHD with Entry and Start System) Open in CAN Main Wire

DESCRIPTION

There may be an open circuit in the CAN main wire and/or DLC3 CAN branch wire when the resistance between terminals 6 (CANH) and 14 (CANL) of the DLC3 is 70 Ω or higher.

Symptom Trouble Area
The resistance between terminals 6 (CANH) and 14 (CANL) of the DLC3 is 70 Ω or higher.

  • CAN main wire and connector

  • ECM

  • No. 1 junction connector

  • No. 2 junction connector

  • No. 3 junction connector

  • No. 4 junction connector*1

  • No. 5 junction connector*2

  • Combination meter assembly

  • DLC3 CAN branch wire or connector

WIRING DIAGRAM

A01DSUWE01

INSPECTION PROCEDURE

Tech Tips

Operating the engine switch, any switches or any doors triggers related ECU and sensor communication with the CAN, which causes resistance variation.

PROCEDURE


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


    1. Disconnect the cable from the negative (-) battery terminal before measuring the resistances of the CAN main wire and the CAN branch wire.

      CAUTION:

      Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the airbag system.

      Note


      • After turning the engine switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

      • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.


    NEXT

  2. CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 JUNCTION CONNECTOR - DLC3)


    1. A01DUHOE99
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)
      *b Front view of DLC3

      Disconnect the G94 No. 3 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G94-5 (CANH) - G48-6 (CANH) Engine switch off Below 1 Ω
      G94-16 (CANL) - G48-14 (CANL) Engine switch off Below 1 Ω

    NG

    REPAIR OR REPLACE CAN BRANCH WIRE CONNECTED TO DLC3 (CANH, CANL)

    OK

  3. CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 JUNCTION CONNECTOR - ECM OR NO. 6 JUNCTION CONNECTOR)


    1. A01DNK3E87
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G94-1 (CANH) - G94-12 (CANL) Engine switch off 108 to 132 Ω

    NG

    CONNECT CONNECTOR Click here

    OK

  4. CHECK FOR OPEN IN CAN BUS WIRE (NO. 3 JUNCTION CONNECTOR - COMBINATION METER ASSEMBLY)


    1. A01DNK3E88
      Text in Illustration
      *A for 1GR-FE, 1KD-FTV
      *B for 2TR-FE
      *a

      Rear view of wire harness connector

      (to No. 3 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      for 1GR-FE, 1KD-FTV
      Tester Connection Switch Condition Specified Condition
      G94-6 (CANH) - G94-17 (CANL) Engine switch off 108 to 132 Ω
      for 2TR-FE
      Tester Connection Switch Condition Specified Condition
      G94-2 (CANH) - G94-13 (CANL) Engine switch off 108 to 132 Ω
      Result
      Result Proceed to
      OK A
      NG (for 1GR-FE, 1KD-FTV) B
      NG (for 2TR-FE) C

    B

    CONNECT CONNECTOR Click here

    C

    CONNECT CONNECTOR Click here

    A

    REPLACE NO. 3 JUNCTION CONNECTOR

  5. CONNECT CONNECTOR


    1. Reconnect the G94 No. 3 junction connector.


    NEXT

  6. CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 JUNCTION CONNECTOR - ECM)


    1. A01DNK3E89
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)

      Disconnect the G100 No. 2 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G100-1 (CANH) - G100-12 (CANL) Engine switch off 108 to 132 Ω

    NG

    CONNECT CONNECTOR Click here

    OK

  7. CHECK FOR OPEN IN CAN BUS WIRE (NO. 2 JUNCTION CONNECTOR - NO. 3 JUNCTION CONNECTOR)


    1. A01DNK3E90
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 2 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G100-6 (CANH) - G100-17 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 2 JUNCTION CONNECTOR - NO. 3 JUNCTION CONNECTOR)

    OK

    REPLACE NO. 2 JUNCTION CONNECTOR

  8. CONNECT CONNECTOR


    1. Reconnect the G100 No. 2 junction connector.


    NEXT

  9. CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 JUNCTION CONNECTOR - ECM)


    1. A01DNK3E91
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 1 Junction Connector)

      Disconnect the G97 No. 1 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G97-6 (CANH) - G97-17 (CANL) Engine switch off 108 to 132 Ω
      Result
      Result Proceed to
      OK A
      NG (for 2TR-FE) B
      NG (for 1GR-FE) C
      NG (for 1KD-FTV) D

    B

    CONNECT CONNECTOR Click here

    C

    CONNECT CONNECTOR Click here

    D

    CONNECT CONNECTOR Click here

    A

  10. CHECK FOR OPEN IN CAN BUS WIRE (NO. 1 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)


    1. A01DNK3E92
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 1 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G97-1 (CANH) - G97-12 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 1 JUNCTION CONNECTOR - NO. 2 JUNCTION CONNECTOR)

    OK

    REPLACE NO. 1 JUNCTION CONNECTOR

  11. CONNECT CONNECTOR


    1. Reconnect the G97 No. 1 junction connector.


    NEXT

  12. CHECK FOR OPEN IN CAN BUS WIRE (NO. 4 JUNCTION CONNECTOR - ECM)


    1. A01DNK3E68
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 4 Junction Connector)

      Disconnect the A72 No. 4 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A72-10 (CANH) - A72-21 (CANL) Engine switch off 108 to 132 Ω

    NG

    CONNECT CONNECTOR Click here

    OK

  13. CHECK FOR OPEN IN CAN BUS WIRE (NO. 4 JUNCTION CONNECTOR - NO. 1 JUNCTION CONNECTOR)


    1. A01DNK3E69
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 4 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A72-9 (CANH) - A72-20 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 4 JUNCTION CONNECTOR - NO. 1 JUNCTION CONNECTOR)

    OK

    REPLACE NO. 4 JUNCTION CONNECTOR

  14. CONNECT CONNECTOR


    1. Reconnect the G97 No. 1 junction connector.


    NEXT

  15. CHECK FOR OPEN IN CAN BUS WIRE (ECM - NO. 1 JUNCTION CONNECTOR)


    1. A01DMJLE02
      Text in Illustration
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the G56 ECM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G56-32 (CANH) - G56-31 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO ECM (ECM - NO. 1 JUNCTION CONNECTOR)

    OK

    REPLACE ECM Click here

  16. CONNECT CONNECTOR


    1. Reconnect the G97 No. 1 junction connector.


    NEXT

  17. CHECK FOR OPEN IN CAN BUS WIRE (ECM - NO. 1 JUNCTION CONNECTOR)


    1. A01DMJLE01
      Text in Illustration
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the G58 ECM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G58-35 (CANH) - G58-36 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO ECM (ECM - NO. 1 JUNCTION CONNECTOR)

    OK

    REPLACE ECM Click here

  18. CONNECT CONNECTOR


    1. Reconnect the A74 No. 4 junction connector.


    NEXT

  19. CHECK FOR OPEN IN CAN BUS WIRE (ECM - NO. 4 JUNCTION CONNECTOR)


    1. A01DMJLE03
      Text in Illustration
      *a

      Front view of wire harness connector

      (to ECM)

      Disconnect the G60 ECM connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G60-34 (CANH) - G60-33 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO ECM (ECM - NO. 4 JUNCTION CONNECTOR)

    OK

    REPLACE ECM Click here

  20. CONNECT CONNECTOR


    1. Reconnect the G94 No. 3 junction connector.


    NEXT

  21. CHECK FOR OPEN IN CAN BUS WIRE (NO. 5 JUNCTION CONNECTOR - COMBINATION METER ASSEMBLY)


    1. A01DNK3E93
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 Junction Connector)

      Disconnect the A73 No. 5 junction connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A73-9 (CANH) - A73-20 (CANL) Engine switch off 108 to 132 Ω

    NG

    CONNECT CONNECTOR Click here

    OK

  22. CHECK FOR OPEN IN CAN BUS WIRE (NO. 5 JUNCTION CONNECTOR - NO. 3 JUNCTION CONNECTOR)


    1. A01DNK3E94
      Text in Illustration
      *a

      Rear view of wire harness connector

      (to No. 5 Junction Connector)

      Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      A73-10 (CANH) - A73-21 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE OR CONNECTOR (NO. 5 JUNCTION CONNECTOR - NO. 3 JUNCTION CONNECTOR)

    OK

    REPLACE NO. 5 JUNCTION CONNECTOR

  23. CONNECT CONNECTOR


    1. Reconnect the A73 No. 5 junction connector.


    NEXT

  24. CHECK FOR OPEN IN CAN BUS WIRE (COMBINATION METER ASSEMBLY - NO. 5 JUNCTION CONNECTOR)


    1. A01DNYIE20
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Combination Meter Assembly)

      Disconnect the G6 combination meter assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G6-40 (CANH) - G6-39 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO COMBINATION METER ASSEMBLY (COMBINATION METER ASSEMBLY - NO. 5 JUNCTION CONNECTOR)

    OK

    REPLACE COMBINATION METER ASSEMBLY Click here

  25. CONNECT CONNECTOR


    1. Reconnect the G94 No. 3 junction connector.


    NEXT

  26. CHECK FOR OPEN IN CAN BUS WIRE (COMBINATION METER ASSEMBLY - NO. 3 JUNCTION CONNECTOR)


    1. A01DNYIE20
      Text in Illustration
      *a

      Front view of wire harness connector

      (to Combination Meter Assembly)

      Disconnect the G6 combination meter assembly connector.

    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance
      Tester Connection Switch Condition Specified Condition
      G6-40 (CANH) - G6-39 (CANL) Engine switch off 108 to 132 Ω

    NG

    REPAIR OR REPLACE CAN MAIN WIRE CONNECTED TO COMBINATION METER ASSEMBLY (COMBINATION METER ASSEMBLY - NO. 3 JUNCTION CONNECTOR)

    OK

    REPLACE COMBINATION METER ASSEMBLY Click here