GENERATOR (for 100A Type) INSTALLATION


  1. INSTALL GENERATOR ASSEMBLY


    1. Install the generator with the 3 bolts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    2. Install the generator wire to terminal B with the nut.

      Torque:
      9.8 N*m  { 100 kgf*cm, 87 in.*lbf }
    3. Install the terminal cap.

    4. Connect the generator connector.

  2. INSTALL FAN AND GENERATOR V BELT


    1. A01DNDGE01
      Text in Illustration
      *1 Crankshaft Pulley
      *2 Idler Pulley
      *3 Cooler Compressor
      *4 Fan Pulley
      *5 Vane Pump
      *6 No. 1 Idler Pulley
      *7 Generator
      *8 Belt Tensioner

      Install the V belt to all the pulleys except the drive belt tensioner pulley.

    2. Use the hexagonal part indicated by the arrow in the illustration to move the tensioner pulley downward and install the V belt to the tensioner pulley.

      Note


      • The backside of the V belt should face the tensioner pulley.

      • Check that the V belt is properly set on each pulley.

  3. INSTALL AIR CLEANER AND HOSE


    1. A01DM5YE01
      Text in Illustration
      *1 Matchmark
      *a Upper
      *b Front

      Install the air cleaner and hose, align its matchmark with the matchmark of the air cleaner cap as shown in the illustration.

    2. Tighten the hose clamp.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    3. Attach the 4 clamps.

    4. Attach the 3 clamps and connect the mass air flow meter connector.

  4. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.