GENERATOR (for 80A Type) DISASSEMBLY


  1. REMOVE GENERATOR PULLEY CAP


    1. A01DTO2

      Using a screwdriver, remove the generator pulley cap.

  2. REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Mount the generator in a vise between aluminum plates.

    2. A01DNN4E01
      Text in Illustration
      *1 Rotor Shaft

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      SST
      09820-63021

      Note

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    3. A01DOCME01
      Text in Illustration
      *a Hold
      A01DQPB Turn

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

      Note

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator.

    5. Remove the generator with clutch pulley from the rotor shaft.

  3. REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01DPX1

      Remove the nut, screw and rectifier plate.

    2. Remove the 2 nuts and rear end cover.

    3. Remove the nut and terminal insulator.

    4. A01DNU3

      Remove the brush cover from the generator brush holder.

    5. Remove the 3 screws and generator brush holder.

    6. Remove the plate seal.

  4. REMOVE GENERATOR REGULATOR ASSEMBLY


    1. A01DMPE

      Remove the 2 screws and generator regulator.

  5. REMOVE GENERATOR HOLDER WITH RECTIFIER


    1. A01DN0N

      Remove the 3 screws and generator holder with rectifier.

  6. REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01DMG4

      Remove the 3 terminal insulators from the rectifier end frame.

    2. Remove the 4 nuts.

    3. A01DRSYE01
      Text in Illustration
      *a Hold
      A01DQPB Turn

      Using SST, remove the rectifier end frame.

      SST
      09286-46011

    4. Remove the washer.

    5. A01DPNS

      Remove the generator rotor from the drive end frame.

      Note

      Do not drop the generator rotor assembly.