STEERING GEAR REMOVAL

Tech Tips


  • Use the same procedure for RHD and LHD vehicles.

  • The procedure listed below is for LHD vehicles.


  1. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

  2. REMOVE FRONT WHEELS

  3. REMOVE ENGINE ASSEMBLY


    1. for 1GR-FE:

      Remove the engine Click here.

    2. for 1KD-FTV:

      Remove the engine Click here.

    3. for 5L-E:

      Remove the engine Click here.

    4. for 2TR-FE:

      Remove the engine Click here.

  4. DISCONNECT NO. 2 STEERING INTERMEDIATE SHAFT


    1. for Manual Tilt and Manual Telescopic Steering Column:

      Disconnect the No. 2 steering intermediate shaft Click here.

    2. for Power Tilt and Power Telescopic Steering Column:

      Disconnect the No. 2 steering intermediate shaft Click here.

  5. DISCONNECT TIE ROD END SUB-ASSEMBLY LH


    1. A01DPY1E01

      Using SST, disconnect the tie rod end assembly.

      SST
      09610-20012

  6. DISCONNECT TIE ROD END SUB-ASSEMBLY RH

    Tech Tips

    Use the same procedures described for the LH side.

  7. DISCONNECT PRESSURE FEED TUBE ASSEMBLY (for LHD)


    1. A01DOG1

      Remove the clamp and disconnect the pressure feed tube (return tube side) from the steering gear.

    2. A01DMZZ

      Using a union nut wrench, disconnect the pressure feed tube (pressure feed tube side) from the steering gear.

    3. Remove the bolt and disconnect the pressure feed tube clamp.

      A01DN6WE01
      Text in Illustration
      *A for 1GR-FE: *B for 1KD-FTV:
      *C for 2TR-FE: *D for 5L-E:

  8. DISCONNECT PRESSURE FEED TUBE ASSEMBLY (for RHD)


    1. A01DSHS

      Remove the clamp and disconnect the pressure feed tube (return tube side) from the steering gear.

    2. A01DPD5

      Using a union nut wrench, disconnect the pressure feed tube (pressure feed tube side) from the steering gear.

    3. Remove the bolt and disconnect the pressure feed tube clamp.

      A01DU1ZE01
      Text in Illustration
      *A for 1GR-FE: *B for 1KD-FTV:
      *C for 2TR-FE: *D for 5L-E:

  9. REMOVE RACK AND PINION POWER STEERING GEAR ASSEMBLY


    1. A01DMFB

      Remove the 2 bolts, 2 nuts and steering gear assembly.

      Note

      Because the nut has its own stopper, do not turn the nut. Tighten the bolt with the nut fixed in place.