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BRAKE ACTUATOR REMOVAL

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  1. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    CAUTION:

    Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.

    Note:

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

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    REMOVE AIR CLEANER CASE SUB-ASSEMBLY (for 2TR-FE)

    (Click here)

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    REMOVE AIR CLEANER CASE ASSEMBLY (for 5L-E)

    (Click here)

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    REMOVE BRAKE ACTUATOR ASSEMBLY


    1. A01DTOE

      Release the lock lever and disconnect the brake actuator connector.

      Note:

      Be careful not to allow brake fluid to enter the removed connector.

    2. Using a union nut wrench, disconnect the 6 brake lines from the brake actuator.

    3. A01DPCJE01

      Place tags or marks to identify the installation locations of each brake line.

      Tip:

      • *1: To front wheel cylinder RH

      • *2: To front wheel cylinder LH

      • *3: To rear wheel cylinder RH

      • *4: To rear wheel cylinder LH

      • *5: From front master cylinder

      • *6: From rear master cylinder

    4. A01DMBD

      Remove the 3 nuts and brake actuator with bracket from the body.

      Note:

      • Do not damage the brake lines or wire harness.

      • Do not hold the actuator by the connector.

      • If the actuator is dropped, replace it.

  5. Click here

    REMOVE BRAKE ACTUATOR BRACKET


    1. A01DQJL

      Remove the 3 bolts and brake actuator bracket from the brake actuator.

      Note:

      • Do not damage the brake lines or wire harness.

      • Do not hold the actuator by the connector.

      • If the actuator is dropped, replace it.

  6. Click here

    REMOVE BRAKE ACTUATOR CASE COLLAR


    1. A01DRBPE01

      Remove the 3 brake actuator case collars from the brake actuator bolt cushions.

  7. Click here

    REMOVE BRAKE ACTUATOR BOLT CUSHION


    1. Remove the 3 brake actuator bolt cushions from the brake actuator bracket.