REAR AXLE SHAFT INSTALLATION

Tech Tips


  • Use the same procedure for the RH and LH sides.

  • The procedure listed below is for the LH side.


  1. INSTALL REAR AXLE SHAFT OIL SEAL LH


    1. A01DMD6E01

      Using SST and a hammer, install a new axle shaft oil seal.

      SST
      09950-60020   ( 09951-00770 )
      09950-70010   ( 09951-07150 )

      Note

      Do not allow foreign matter, etc. to contact the axle shaft housing hole.

  2. INSTALL REAR AXLE SHAFT WITH PARKING BRAKE PLATE LH


    1. Install a new O-ring to the axle housing.

    2. Install the rear axle shaft with parking brake plate with the 4 nuts.

      Torque:
      60 N*m  { 612 kgf*cm, 44 ft.*lbf }

  3. INSTALL PARKING BRAKE ASSEMBLY


    1. Install the parking brake assembly Click here.

  4. INSTALL REAR SPEED SENSOR LH


    1. Install the speed sensor with the nut.

      Torque:
      7.8 N*m  { 80 kgf*cm, 69 in.*lbf }

      Note


      • Make sure there are no pieces of iron or other foreign matter attached to the sensor tip.

      • While inserting the speed sensor into the axle hole, do not strike or damage the sensor tip.

      • After installing the speed sensor, make sure there is no clearance or foreign matter between the sensor stay part and the axle.

      • Make sure there is no foreign matter attached to the speed sensor rotor.

    2. Connect the speed sensor connector.

      Note

      Securely connect the connector.

  5. CONNECT REAR FLEXIBLE HOSE LH


    1. Connect the rear flexible hose to the connecting point with the brake tube, and then install a new clip.

    2. Using a union nut wrench, connect the brake tube to the rear flexible hose while holding the rear flexible hose with a wrench.

      Torque:
      15 N*m  { 155 kgf*cm, 11 ft.*lbf }

      Note


      • Do not bend or damage the brake tube.

      • Do not allow any foreign matter such as dirt and dust to enter the brake tube from the connecting point.

      • Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

    3. Install the rear flexible hose and a new gasket to the rear disc brake cylinder with the new union bolt.

      Torque:
      31 N*m  { 316 kgf*cm, 23 ft.*lbf }

      Tech Tips

      Install the flexible hose lock securely to the lock hole in the cylinder.

  6. FILL RESERVOIR WITH BRAKE FLUID

  7. BLEED BRAKE LINE


    1. for Hydraulic Brake Booster:

      Bleed the brake line Click here.

    2. for Vacuum Brake Booster:

      Bleed the brake line Click here.

  8. CHECK BRAKE FLUID LEVEL IN RESERVOIR


    1. for Hydraulic Brake Booster:

      Check the brake fluid level in reservoir Click here.

    2. for Vacuum Brake Booster:

      Check the brake fluid level in reservoir Click here.

  9. INSPECT FOR BRAKE FLUID LEAK

  10. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  11. INSTALL REAR WHEEL

    Torque:
    112 N*m  { 1142 kgf*cm, 83 ft.*lbf }

  12. INSPECT PARKING BRAKE PEDAL TRAVEL


    1. Fully pull the parking brake lever to engage the parking brake.

    2. Release the lever to disengage the parking brake.

    3. Slowly pull the parking brake lever all the way and count the number of clicks.

      Standard parking brake lever travel when pulled with a force of 200 N (20 kgf, 45 lbf)
      5 to 7 clicks

      If the parking brake lever travel is not as specified, adjust the parking brake shoe clearance and parking brake lever travel.

  13. CHECK SPEED SENSOR SIGNAL


    1. for VSC (Hydraulic Brake Booster):

      Click here

    2. for VSC (Vacuum Brake Booster):

      Click here

    3. for ABS:

      Click here