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MANUAL TRANSMISSION ASSEMBLY (for 1GR-FE) REMOVAL

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  1. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  2. Click here

    REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY


    1. Remove the shift knob from the shift lever.

  3. Click here

    REMOVE CONSOLE PANEL SUB-ASSEMBLY


    1. Remove the rear console box (Click here).

    2. w/ Refrigerated Cool Box:

      Remove the rear console box (Click here).

  4. Click here

    REMOVE SHIFT LEVER BOOT ASSEMBLY


    1. Remove the 4 screws, 2 clips and shift lever boot.

  5. Click here

    REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY


    1. Detach the shift lever cap boot from the manual transmission.

    2. A01DTZFE01

      Cover the shift lever cap with a cloth.

      Table 1. Text in Illustration
      *1 Cloth
      *a Down
      *b Counterclockwise

    3. While pressing down on the shift lever cap, turn it counterclockwise to remove the shift lever.

    4. Pull out the shift lever to remove it.

  6. Click here

    DRAIN MANUAL TRANSMISSION OIL


    1. Remove the drain plug and gasket, and then drain the manual transmission oil.

    2. Install a new gasket and the drain plug.

      37 N*m 377 kgf*cm 27 ft.*lbf
  7. Click here

    REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the front exhaust pipe (Click here).

  8. Click here

    REMOVE MANIFOLD STAY


    1. A01DNV7

      Remove the 3 bolts and manifold stay.

  9. Click here

    REMOVE NO. 2 MANIFOLD STAY


    1. A01DO82

      Remove the 3 bolts and No. 2 manifold stay.

  10. Click here

    REMOVE PROPELLER SHAFT HEAT INSULATOR


    1. Remove the 2 bolts and propeller shaft heat insulator.

  11. Click here

    REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and transfer case lower protector.

  12. Click here

    REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. Remove the front propeller shaft (Click here).

  13. Click here

    REMOVE PROPELLER SHAFT ASSEMBLY


    1. Remove the propeller shaft (Click here).

  14. Click here

    REMOVE STARTER ASSEMBLY


    1. Remove the starter (Click here).

  15. Click here

    REMOVE NO. 1 CLUTCH HOUSING COVER


    1. Remove the 4 bolts and housing cover.

  16. Click here

    REMOVE CLUTCH RELEASE CYLINDER ASSEMBLY


    1. Remove the release cylinder (Click here).

  17. Click here

    REMOVE CLUTCH ACCUMULATOR ASSEMBLY


    1. Remove the clutch accumulator (Click here).

  18. Click here

    SUPPORT MANUAL TRANSMISSION WITH TRANSFER


    1. Support the manual transmission with a transmission jack.

  19. Click here

    REMOVE FRONT SUSPENSION MEMBER BRACKET LH


    1. Remove the 4 bolts and front suspension member bracket LH.

  20. Click here

    REMOVE FRONT SUSPENSION MEMBER BRACKET RH


    1. Remove the 4 bolts and front suspension member bracket RH.

  21. Click here

    REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Support the rear side of the transmission with a support stand.

    2. A01DQER

      Remove the 4 bolts from the No. 3 frame crossmember sub-assembly.

    3. A01DO5D

      Remove the 4 nuts, 4 bolts and No. 3 frame crossmember sub-assembly.

  22. Click here

    REMOVE FRONT ENGINE MOUNTING INSULATOR RH


    1. A01DSCX

      Remove the bolt and insulator.

  23. Click here

    REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A01DM4O

      Remove the 4 bolts and engine mounting insulator from the manual transmission.

  24. Click here

    DISCONNECT WIRE HARNESS


    1. A01DP6K

      Disconnect the 2 connectors.

    2. Detach the 7 clamps.

    3. Disconnect the back-up light switch connector.

    4. Remove the bolt and disconnect the wire harness.

  25. Click here

    DISCONNECT TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A01DT0H

      Detach the breather hose clamp.

    2. Disconnect the 4 breather hoses from the bracket and clutch housing.

    3. Disconnect the 2 breather hoses from the transfer adapter.

  26. Click here

    REMOVE MANUAL TRANSMISSION WITH TRANSFER


    1. Using a transmission jack, support the transmission.

    2. Remove the support stand from the transmission.

    3. A01DT49

      Remove the 9 bolts.

    4. Remove the manual transmission with transfer.

  27. Click here

    REMOVE TRANSMISSION UPPER COVER SUB-ASSEMBLY


    1. Remove the 2 bolts and upper cover.

  28. Click here

    REMOVE TRANSFER ASSEMBLY


    1. A01DQ29E01

      for 1KD-FTV:

      Table 2. Text in Illustration
      *A for 1KD-FTV, RA61F
      *B for 1KD-FTV, A750F

      Remove the 8 bolts and 2 brackets.

    2. A01DTL5

      except 1KD-FTV:

      Remove the 8 bolts and bracket.

    3. Remove the transfer from the transmission.