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GENERATOR DISASSEMBLY

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  1. Click here

    REMOVE GENERATOR PULLEY CAP


    1. A01DMK9

      Using a screwdriver, remove the generator pulley cap.

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    REMOVE GENERATOR WITH CLUTCH PULLEY


    1. Mount the generator in a vise between aluminum plates.

    2. A01DN3PE01

      Install SST (A) and SST (B) to the generator with clutch pulley as shown in the illustration.

      09820-63021
      Table 1. Text in Illustration
      *1 Rotor Shaft
      Note:

      Securely attach SST to the generator with clutch pulley and generator rotor shaft.

    3. A01DNLTE01

      Use a wrench to hold SST (A) and turn SST (B) counterclockwise to loosen the generator with clutch pulley.

      Table 2. Text in Illustration
      *a Hold
      A01DQPB Turn
      Note:

      Be careful as the generator with clutch pulley or generator rotor shaft may be damaged if the position of SST is not securely maintained while performing this operation.

    4. Remove SST from the generator.

    5. Remove the generator with clutch pulley from the rotor shaft.

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    REMOVE GENERATOR REAR END COVER


    1. A01DRKS

      Remove the nut and cord clip.

    2. A01DRX8

      Remove the 3 nuts and generator rear end cover.

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    REMOVE GENERATOR TERMINAL INSULATOR


    1. A01DPPV

      Remove the terminal insulator from the generator coil.

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    REMOVE GENERATOR BRUSH HOLDER ASSEMBLY


    1. A01DS8V

      Remove the 2 screws and brush holder from the generator coil.

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    REMOVE GENERATOR COIL ASSEMBLY


    1. A01DQ8C

      Remove the 4 bolts.

    2. A01DN6CE01

      Using SST, remove the generator coil.

      09950-40011 09951-04020 09952-04010 09953-04020 09954-04010 09955-04071 09957-04010 09958-04011
      Table 3. Text in Illustration
      *a Hold
      A01DQPB Turn
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    REMOVE GENERATOR ROTOR ASSEMBLY


    1. A01DSTSE01

      Remove the generator washer.

    2. A01DNRR

      Remove the generator rotor.

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    INSPECT GENERATOR DRIVE END FRAME BEARING


    1. A01DMOB

      Check that the drive end frame bearing is not rough or worn.

      If necessary, replace the generator drive end frame bearing.

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    REMOVE GENERATOR DRIVE END FRAME BEARING


    1. A01DRSJ

      Remove the 4 screws and retainer plate from the drive end frame.

    2. A01DU4VE01

      Using SST and a hammer, tap out the drive end frame bearing from the drive end frame.

      09950-60010 09951-00250
      09950-70010 09951-07100