GENERATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. DISCONNECT CABLE FROM POSITIVE BATTERY TERMINAL

  3. REMOVE BATTERY HOLD DOWN CLAMP


    1. A01DTGI

      Loosen the 2 nuts and remove the battery hold down clamp.

  4. REMOVE BATTERY

  5. REMOVE BATTERY TRAY

  6. REMOVE V-BANK COVER


    1. A01DQBNE01
      Text in Illustration
      *1 Pin
      *2 Hook

      Raise the front of the V-bank cover to detach the 2 pins. Then remove the 2 V-bank cover hooks from the bracket, and remove the V-bank cover.

  7. REMOVE FAN AND GENERATOR V BELT


    1. A01DTOG

      While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar of φ 6 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

      Tech Tips

      The pulley bolt for the belt tensioner has a left-hand thread.

    2. Remove the V belt.

  8. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01DR3R

      for Integrated Type:

      Remove the bolt and No. 2 idler pulley.

    2. for Separate Type:

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley and idler pulley cover plate.

  9. REMOVE WIRING HARNESS CLAMP BRACKET


    1. A01DOWA

      Detach the clamp.

    2. Remove the bolt and wiring harness clamp bracket.

  10. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01DO53

      Remove the 3 bolts and heat insulator.

  11. REMOVE GENERATOR ASSEMBLY


    1. A01DLU2

      Open the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. A01DSKS

      Remove the 2 bolts and disconnect the wire harness.

    5. A01DTQJ

      Disconnect the wire harness clamp.

    6. Remove the bolt and disconnect the generator bracket.

    7. A01DPJ0

      Remove the 2 bolts and generator assembly.

    8. A01DND1

      Remove the bolt and generator bracket.