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MANUAL TRANSMISSION ASSEMBLY REMOVAL

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  1. Click here

    DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note:

    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (Click here).

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected (Click here).

  2. Click here

    REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY

  3. Click here

    REMOVE CONSOLE PANEL SUB-ASSEMBLY (for Separate Type)

    for Manual Transmission: (Click here)

    w/ Refrigerated Cool Box: (Click here)

  4. Click here

    REMOVE CONSOLE BOX (for Bench Seat Type)

    (Click here)

  5. Click here

    REMOVE FRONT SEAT ASSEMBLY (for Bench Seat Type)

    (Click here)

  6. Click here

    REMOVE CENTER FLOOR CARPET ASSEMBLY (for Bench Seat Type)


    1. A01DQ6Q

      Remove the 4 bolts and center floor carpet assembly.

  7. Click here

    REMOVE NO. 1 SHIFT AND SELECT LEVER BOOT


    1. A01DOOGE01

      Remove the 4 screws, 2 clips and boot.

      Table 1. Text in Illustration
      *1 Clip
      *2 Screw
  8. Click here

    REMOVE FLOOR SHIFT SHIFT LEVER ASSEMBLY


    1. A01DMAZE13

      Cover the shift lever cap with a cloth.

      Table 2. Text in Illustration
      *1 Cloth
      *a Down
      *b Counterclockwise

    2. Press down on the shift lever cap and rotate it counterclockwise to remove it.

    3. Pull out the shift lever to remove it.

  9. Click here

    REMOVE TRANSFER CASE LOWER PROTECTOR


    1. Remove the 4 bolts and transfer case lower protector.

  10. Click here

    DRAIN MANUAL TRANSMISSION OIL


    1. A01DO2OE01

      Remove the drain plug and gasket, and then drain the manual transmission oil.

    2. A01DNHGE01

      Remove the filler plug and gasket.

    3. Install a new gasket and the drain plug.

      37 N*m 377 kgf*cm 27 ft.*lbf
  11. Click here

    REMOVE FRONT EXHAUST PIPE ASSEMBLY


    1. Remove the front exhaust pipe (Click here).

  12. Click here

    REMOVE FRONT PROPELLER SHAFT ASSEMBLY


    1. Remove the front propeller shaft (Click here).

  13. Click here

    REMOVE PROPELLER SHAFT ASSEMBLY


    1. Remove the propeller shaft (Click here).

  14. Click here

    DISCONNECT WIRE HARNESS


    1. A01DME5

      Disconnect the 2 connectors and detach the 4 clamps.

  15. Click here

    REMOVE TRANSFER AND MANUAL TRANSMISSION BREATHER HOSE SUB-ASSEMBLY


    1. A01DOXS

      Detach the clamp and disconnect the 3 breather hoses from the shift lever retainer and transfer adapter.

    2. Remove the breather hose.

  16. Click here

    DISCONNECT CLUTCH RELEASE CYLINDER ASSEMBLY


    1. A01DUMR

      Remove the 2 bolts and disconnect the release cylinder.

  17. Click here

    REMOVE STARTER ASSEMBLY


    1. Remove the starter (Click here).

  18. Click here

    REMOVE FRONT SUSPENSION MEMBER BRACKET LH


    1. A01DLZ8

      Remove the 4 bolts and member bracket.

  19. Click here

    REMOVE FRONT SUSPENSION MEMBER BRACKET RH


    1. A01DSVU

      Remove the 4 bolts and member bracket.

  20. Click here

    REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


    1. Support the rear side of the transmission with a support stand.

    2. A01DQL4

      Remove the 4 bolts of the rear No. 1 engine mounting insulator.

    3. A01DNIL

      Remove the 4 bolts, 4 nuts and frame crossmember.

  21. Click here

    REMOVE REAR NO. 1 ENGINE MOUNTING INSULATOR


    1. A01DQ0W

      Remove the 4 bolts and engine mounting insulator.

  22. Click here

    REMOVE STIFFENER PLATE LH


    1. A01DPDI

      Remove the 4 bolts and stiffener plate.

  23. Click here

    REMOVE STIFFENER PLATE RH


    1. A01DSBA

      Remove the 4 bolts and stiffener plate.

  24. Click here

    REMOVE MANUAL TRANSMISSION UNIT ASSEMBLY


    1. Using a transmission jack, support the transmission.

    2. Remove the support stand from the transmission.

    3. A01DT7K

      Remove the 4 bolts and transmission.

  25. Click here

    REMOVE TRANSFER ASSEMBLY


    1. A01DQ29E01

      for 1KD-FTV:

      Table 3. Text in Illustration
      *A for 1KD-FTV, RA61F
      *B for 1KD-FTV, A750F

      Remove the 8 bolts and 2 brackets.

    2. A01DTL5

      except 1KD-FTV:

      Remove the 8 bolts and bracket.

    3. Remove the transfer from the transmission.