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CLUTCH UNIT (for 1GR-FE) INSTALLATION

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  1. Click here

    INSTALL CLUTCH DISC ASSEMBLY


    1. A01DN0RE01

      Insert SST into the clutch disc, and then install SST and the clutch disc together to the flywheel.

      09301-00110
      Table 1. Text in Illustration
      A01DQPB Flywheel Side
      Note:

      Be sure to install the clutch disc so that it is facing in the correct direction.

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    INSTALL CLUTCH COVER ASSEMBLY


    1. Align the matchmark on the clutch cover with the one on the flywheel.

      Table 2. Text in Illustration
      *a Matchmark

    2. Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

      09301-00110
      19 N*m 194 kgf*cm 14 ft.*lbf
      Tip:

      • Following the order in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.

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    INSPECT AND ADJUST CLUTCH COVER ASSEMBLY


    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      09333-00013
      Maximum misalignment
      1.3 mm (0.0512 in.)

      If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.

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    INSTALL CLUTCH RELEASE FORK SUB-ASSEMBLY


    1. A01DR0TE03

      Apply release hub grease to the release fork, release bearing, push rod contact point and pivot points shown in the illustration.

      Grease
      Toyota Genuine Release Hub Grease or equivalent
      Table 3. Text in Illustration
      *1 Release hub grease
    2. A01DMJXE01

      Apply clutch spline grease to the input shaft spline.

      Grease
      Toyota Genuine Clutch Spline Grease or equivalent
      Table 4. Text in Illustration
      *1 Clutch spline grease

    3. Install the clutch release bearing to the clutch release fork with the clip.

    4. Install the release fork support to the transmission unit.

      47 N*m 480 kgf*cm 35 ft.*lbf

    5. Install the clutch release fork with the clutch release bearing to the transmission unit.

      Tip:

      After installation, move the fork back and forth to check that the release bearing slides smoothly.

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    INSTALL MANUAL TRANSMISSION ASSEMBLY


    1. Install the manual transmission (Click here).