OIL COOLER (for 1KD-FTV) INSTALLATION


  1. INSTALL NO. 1 OIL COOLER INLET TUBE AND NO. 1 OIL COOLER OUTLET TUBE


    1. Install the 2 No. 2 flexible hose clamps with the 2 bolts.

      Torque:
      for bolt A
      52 N*m  { 530 kgf*cm, 48 ft.*lbf }
      for bolt B
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }
      A01DTPPE02

    2. Temporarily install the ends of the 2 oil cooler tubes to each oil cooler tube union by hand.

    3. Close the 3 No. 2 flexible hose clamps and install the 3 bolts.

      Torque:
      for bolt C
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
      for bolt D
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    4. Using a union nut wrench, tighten the inlet and outlet tubes.

      Torque:
      34 N*m  { 347 kgf*cm, 25 ft.*lbf }

      Note

      Use the formula to calculate special torque values for situations where a union nut wrench is combined with a torque wrench Click here.

  2. INSTALL NO. 1 OIL COOLER INLET HOSE AND NO. 1 OIL COOLER OUTLET HOSE


    1. A01DRK0E01
      Text in Illustration
      *1 Blue Paint Mark
      *2 Pink Paint Mark
      *3 White Paint Mark

      Connect the No. 1 oil cooler inlet hose and No. 1 oil cooler outlet hose to the No. 1 oil cooler inlet tube and No. 1 oil cooler outlet tube.

    2. Connect the 2 hoses to the radiator to install them, and then pass the 2 hoses through the No. 1 flexible hose clamp and close the clamp.

      Note


      • When connecting the hoses to the tube, support the tube by hand and be careful to prevent the tube from being deformed.

      • Make sure the paint marks and pinching portion of each clip are facing the directions shown in the illustration.

  3. ADJUST AUTOMATIC TRANSMISSION FLUID LEVEL


    1. Adjust automatic transmission fluid level Click here.

  4. INSTALL FRONT FENDER APRON SEAL RH


    1. Install the front fender apron seal RH with the 5 clips.

  5. INSTALL NO. 1 FRONT FENDER APRON TO FRAME SEAL RH


    1. Install the front No. 1 fender apron to frame seal RH with the 4 clips.

  6. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Install the No. 1 engine under cover with the 4 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  7. INSTALL REAR ENGINE UNDER COVER ASSEMBLY


    1. Install the rear engine under cover with the 4 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }