Note
When working with seal packing material, perform the following:
Using a razor blade and gasket scraper, remove all old seal packing material from the gasket surfaces.
Clean all components thoroughly to remove all foreign matter.
Clean both sealing surfaces with a non-residue solvent.
Apply seal packing material in a continuous line approximately 2 to 3 mm (0.0787 to 0.118 in.) in diameter on the sealing surface.
Reassemble parts within 10 minutes of applying seal packing material. Failing to do so will require the seal packing material to be removed and reapplied.
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
| *1 | Manual Valve Lever |
| *2 | Manual Valve |
| *3 | Pin |
Install and align the groove of the manual valve with the pin of the manual valve lever.
Install the 20 bolts.
Tech Tips
Each bolt length is indicated below.
23 mm (0.91 in.) for A
28 mm (1.10 in.) for B
36 mm (1.42 in.) for C
CONNECT TRANSMISSION WIRE
| *a | White |
| *b | Black |
| *c | Orange/Green |
| *d | Yellow/Brown |
Connect the 4 connectors to the 4 shift solenoid valves.
Connect the temperature sensor with temperature sensor clamp and the bolt.
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
Install 3 new gaskets.
Install the oil strainer with the 4 bolts.
Tech Tips
Each bolt length is indicated below.
14 mm (0.55 in.) for bolt A
20 mm (0.79 in.) for bolt B
23 mm (0.91 in.) for bolt C
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
Tech Tips
Remove any packing material and be careful not to spill oil on the contacting surfaces of the transmission case and oil pan.
Install the 3 magnets to the locations indicated in the illustration.
| *1 | Magnet |
Apply seal packing to the oil pan as shown in the illustration.
| Seal packing |
|---|
| Toyota Genuine Seal Packing 1281, |
| Three Bond 1281 or equivalent |
| Seal diameter |
| 2 to 3 mm (0.0787 to 0.118 in.) |
Install the oil pan with the 19 bolts.
INSTALL TRANSMISSION OIL FILLER TUBE SUB-ASSEMBLY
Coat a new O-ring with ATF, and install it to the oil filler tube.
Install the oil filler tube to the transmission with the 2 bolts.
Install the oil dipstick.
ADD AUTOMATIC TRANSMISSION FLUID
| Fluid type |
|---|
| Toyota Genuine ATF WS |
INSPECT AUTOMATIC TRANSMISSION FLUID
Inspect the automatic transmission fluid Click here.