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STARTER (for 2.0 kW Type) DISASSEMBLY

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  1. Click here

    REMOVE STARTER YOKE ASSEMBLY


    1. A01DSEQE02

      Remove the nut, and then disconnect the lead wire from terminal C.

    2. Remove the 2 through bolts.

    3. Pull out the starter yoke together with the starter armature.

    4. Remove the O-ring from the starter yoke.

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    REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. Remove the 2 screws and magnet starter switch.

    2. A01DRHRE03

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

      Table 1. Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Clutch Roller
      *5 Retainer
      *6 Idle Gear
    3. A01DOTCE03

      Using a magnet hand, remove the steel ball from the clutch.

      Table 2. Text in Illustration
      *1 Magnet Hand
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    REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01DOFHE01

      Remove the 2 screws and commutator end frame from the starter yoke.

    2. Remove the O-ring from the starter yoke.

    3. Disconnect the 4 brushes from the starter brush holder.


      1. A01DRGLE01

        Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the brush holder.

    4. Remove the brush holder from the starter yoke.

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    REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.