GLOW PLUG (w/o DPF) REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note


    • After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work Click here.

    • When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY (w/ EGR System)


    1. Remove the electric EGR control valve Click here.

  3. DISCONNECT INLET HEATER WATER HOSE (w/o EGR System)


    1. A01DSEF

      Remove the bolt and disconnect the inlet heater water hose.

  4. DISCONNECT NO. 4 VACUUM TRANSMITTING PIPE SUB-ASSEMBLY (w/o EGR System)


    1. A01DOGA

      Remove the bolt and disconnect the No. 4 vacuum transmitting pipe.

  5. REMOVE NO. 1 INTAKE PIPE (w/o EGR System)


    1. A01DN3I

      Disconnect the 3 connectors from the intake air temperature sensor, throttle control motor and manifold absolute pressure sensor.

    2. Detach the 2 clamps.

    3. Disconnect the vacuum hose from the manifold absolute pressure sensor.

    4. A01DNIV

      Loosen the 2 hose clamps of the No. 1 air hose.

    5. A01DQ50

      Loosen the hose clamp of the intercooler air hose.

    6. A01DMJ4

      Remove the 2 bolts and No. 1 intake pipe.

  6. REMOVE THROTTLE BODY BRACKET (w/o EGR System)


    1. A01DS9F

      Disconnect the vacuum hose.

    2. Remove the bolt and gas filter with gas filter bracket.

    3. Remove the 2 bolts and throttle body bracket.

  7. REMOVE NO. 1, NO. 2 AND NO. 3 INJECTION PIPE SUB-ASSEMBLY (w/o EGR System)

    Note


    • After removing the injection pipe, cover the outlets on the common rail with tape to keep out foreign matter.

    • After removing the injection pipe, put it in a plastic bag to prevent foreign matter from contaminating its injector inlet.


    1. A01DNYE

      Remove the 2 nuts and No. 3 injection pipe clamp.

    2. A01DTCN

      Remove the 2 bolts and 2 No. 2 injection pipe clamps.

    3. A01DRL5E01
      Text in Illustration
      *a Injector Side
      *b Common Rail Side

      Using a 17 mm union nut wrench, loosen the union nuts and remove the No. 1, No. 2 and No. 3 injection pipes.

  8. REMOVE AIR CONNECTOR STAY (w/o EGR System)


    1. A01DQZJ

      Remove the 3 bolts and air connector stay.

  9. DISCONNECT ENGINE WIRE (w/o EGR System)


    1. A01DOC8

      for LHD:

      Remove the 2 bolts and disconnect the clamp and engine wire.

    2. A01DOKK

      for RHD:

      Remove the bolt and disconnect the engine wire.

  10. REMOVE INTAKE AIR CONNECTOR WITH DIESEL THROTTLE BODY ASSEMBLY (w/o EGR System)


    1. A01DO8N

      Disconnect the throttle position sensor connector.

    2. A01DSBE

      Remove the 3 bolts, intake air connector with diesel throttle and gasket.

  11. REMOVE INTAKE PIPE STAY


    1. A01DM2W

      Remove the bolt and intake pipe stay.

  12. REMOVE NO. 2 MANIFOLD STAY


    1. A01DPQM

      Remove the bolt and No. 2 manifold stay.

  13. REMOVE NO. 1 GLOW PLUG CONNECTOR

    A01DRJV

    1. Remove the screw grommet and nut and disconnect the wire harness from the No. 1 glow plug connector.

    2. Remove the 4 screw grommets, 4 nuts and No. 1 glow plug connector.

  14. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

    A01DO21

  15. REMOVE GLOW PLUG

    A01DTLO

    1. Remove the 4 glow plugs.