OIL PUMP REMOVAL


  1. REMOVE ENGINE ASSEMBLY


    1. Remove the engine from the vehicle Click here.

  2. REMOVE IGNITION COIL ASSEMBLY


    1. A01DQQ0

      Disconnect the 4 ignition coil connectors.

    2. A01DRGN

      Remove the 4 bolts and 4 ignition coils.

  3. REMOVE GENERATOR ASSEMBLY


    1. A01DTJI

      Remove the terminal cap.

    2. Remove the nut and generator wire.

    3. Disconnect the generator connector.

    4. A01DPU7

      Remove the 2 bolts and generator.

  4. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01DUO4E03

      Remove the 3 bolts and belt tensioner.

  5. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET


    1. A01DMUE

      Remove the 5 bolts and No. 1 compressor mounting bracket.

  6. REMOVE WATER INLET


    1. A01DU4X

      Remove the bolt, 2 nuts, water inlet and gasket.

  7. REMOVE THERMOSTAT


    1. A01DQ7Z

      Remove the thermostat from the timing chain cover.

  8. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY


    1. A01DNRAE01

      Disconnect the water by-pass hose.

    2. Disconnect the No. 2 water by-pass hose.

    3. Disconnect the throttle position sensor and throttle control motor connector.

    4. A01DPHHE01

      for Type A:

      Remove the 2 bolts, 2 nuts and throttle body with motor.

    5. for Type B:

      Remove the 4 bolts and throttle body with motor.

    6. A01DSEXE01

      Remove the gasket from the intake manifold.

  9. REMOVE INTAKE MANIFOLD


    1. Remove the intake manifold Click here.

  10. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A01DPLD

      Remove the bolt, idler pulley and spacer.

  11. REMOVE CAMSHAFT POSITION SENSOR

    A01DU16E01

    1. Disconnect the camshaft position sensor connector.

    2. Remove the bolt and camshaft position sensor.

  12. REMOVE CRANKSHAFT POSITION SENSOR


    1. A01DR5A

      Disconnect the crankshaft position sensor connector and detach the wire harness clamp.

    2. A01DM14E02

      Remove the bolt and crankshaft position sensor.

  13. REMOVE NO. 1 WATER BY-PASS PIPE


    1. A01DPKF

      Remove the 2 nuts, bolt, water by-pass pipe and gasket.

  14. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY


    1. A01DR40

      Remove the 19 bolts, 2 nuts, head cover and 2 gaskets.

  15. REMOVE CRANKSHAFT PULLEY


    1. A01DN29E02
      Text in Illustration
      *a Loosen
      *b Hold

      Using SST, hold the crankshaft pulley and loosen the pulley bolt until 2 or 3 threads are screwed into the crankshaft.

      SST
      09213-54015   ( 91651-60855 )
      09330-00021
    2. A01DQFHE02
      Text in Illustration
      *a Loosen
      *b Hold

      Using SST and the pulley bolt, remove the crankshaft pulley.

      SST
      09950-50013   ( 09951-05010, 09952-05010, 09953-05010, 09954-05021 )

      Tech Tips

      Apply lubricant to the threads and end of SST.

  16. REMOVE NO. 2 OIL PAN SUB-ASSEMBLY


    1. A01DOGD

      Remove the drain plug and gasket.

    2. Remove the 18 bolts and 2 nuts.

    3. A01DRQE

      Insert the blade of an oil pan seal cutter between the oil pans. Cut through the applied sealer and remove the oil pan.

      Note

      Be careful not to damage the contact surfaces of the oil pans.

  17. REMOVE OIL STRAINER SUB-ASSEMBLY


    1. A01DRPR

      Remove the bolt, 2 nuts, oil strainer and gasket.

  18. REMOVE OIL PAN SUB-ASSEMBLY


    1. A01DSSSE01

      Remove the 16 bolts and 2 nuts.

    2. A01DUNVE02
      Text in Illustration
      *1 Protective Tape

      Remove the oil pan by prying between the oil pan and cylinder block with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder block and oil pan.

    3. A01DQNME01

      Remove the O-ring.

  19. REMOVE TIMING CHAIN COVER SUB-ASSEMBLY


    1. A01DMAJE01

      Remove the 19 bolts and 2 nuts shown in the illustration.

    2. A01DP4PE02
      Text in Illustration
      *1 Protective Tape

      Remove the timing chain cover by prying between the timing chain cover and cylinder head or cylinder block with a screwdriver.

      Tech Tips

      Tape the screwdriver tip before use.

      Note

      Be careful not to damage the contact surfaces of the cylinder head, cylinder block and timing chain cover.

    3. A01DO2LE02

      Remove the 3 O-rings.

  20. REMOVE WATER PUMP ASSEMBLY


    1. A01DR88

      Remove the 8 bolts, water pump and gasket.

  21. REMOVE TIMING CHAIN COVER OIL SEAL


    1. A01DNUBE02
      Text in Illustration
      *1 Protective Tape
      *2 Wooden Block

      Place the timing chain cover on wooden blocks.

    2. Using a screwdriver pry out the oil seal.

      Tech Tips

      Tape the screwdriver tip before use.