STARTER DISASSEMBLY


  1. REMOVE STARTER YOKE ASSEMBLY


    1. A01DOLT

      Remove the nut and disconnect the lead wire from terminal C.

    2. Remove the 2 bolts.

    3. Pull out the starter yoke and starter commutator end frame together with the starter armature.

    4. Remove the O-ring from the starter yoke.

  2. REMOVE MAGNET STARTER SWITCH ASSEMBLY


    1. A01DNV2

      Remove the 2 bolts and magnet starter switch.

    2. A01DRN8E01
      Text in Illustration
      *1 Starter Drive Housing
      *2 Starter Clutch
      *3 Return Spring
      *4 Idle Gear
      *5 Retainer
      *6 Clutch Roller

      Remove the idle gear, retainer, clutch roller, return spring and starter clutch from the starter drive housing.

    3. A01DOTCE03
      Text in Illustration
      *1 Magnet Hand

      Using a magnet hand, remove the steel ball from the starter clutch hole.

  3. REMOVE STARTER BRUSH HOLDER ASSEMBLY


    1. A01DNUO

      Remove the 2 screws, and then remove the commutator end frame from the starter yoke.

      Note

      While holding down the lead wire, remove the starter commutator end frame.

    2. Remove the dust starter protector from the commutator end frame.

    3. Remove the O-ring from the starter yoke.

    4. A01DPE9

      Disconnect the 4 brushes from the starter brush holder.


      1. Using a screwdriver, hold back the brush spring.

      2. Disconnect the brush from the starter brush holder.

    5. Remove the starter brush holder.

  4. REMOVE STARTER ARMATURE ASSEMBLY


    1. Remove the starter armature from the starter yoke.