WATER PUMP REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      A01DQCVE01
      Text in Illustration
      *1 Radiator Cap *2 Radiator Reservoir
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. Drain the coolant by removing the radiator cap.

    3. Loosen the cylinder block drain cock plug.

    4. Loosen the cylinder block drain cock plug and drain the coolant from the engine.

      Note

      If coolant is not drained from the radiator drain cock plug, cylinder block drain cock plugs and radiator reservoir, clogging in the radiator or coolant leakage from the seal of the water pump may result.

  3. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  4. REMOVE FRONT BUMPER COVER LOWER


    1. Remove the clip, 5 bolts and front bumper cover lower.

  5. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts.

    2. A01DQWQ

      Unhook the engine under cover from the vehicle body as shown in the illustration.

  6. REMOVE REAR ENGINE UNDER COVER ASSEMBLY


    1. Remove the 4 bolts and rear engine under cover.

  7. REMOVE RESONATOR WITH AIR CLEANER CAP


    1. A01DTKZ

      Disconnect the sensor connector.

    2. Detach the wire harness clamp.

    3. Loosen the hose clamp and remove the resonator with air cleaner cap.

    4. A01DNS4

      Detach the 4 hook clamps, and then remove the air cleaner cap and resonator with air cleaner cap.

  8. REMOVE NO. 1 RADIATOR HOSE


    1. A01DMPR

      Detach the clamp and remove the No. 1 radiator hose.

    2. A01DNNF

      Remove the 2 nuts and hose clamp.

  9. REMOVE NO. 2 RADIATOR HOSE

    A01DPK1

  10. REMOVE RADIATOR RESERVOIR


    1. A01DOPZ

      Disconnect the reservoir hose from the upper side of the radiator tank.

    2. Remove the 3 bolts and radiator reservoir.

  11. REMOVE FAN SHROUD


    1. A01DP8Q

      Loosen the 4 nuts holding the fluid coupling fan.

    2. Remove the vane pump V belt and the fan and generator V belt Click here.

    3. A01DPJX

      Remove the 2 bolts holding the fan shroud.

    4. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

    5. Remove the fan pulley from the water pump.

  12. DISCONNECT COMPRESSOR AND MAGNETIC CLUTCH


    1. A01DR3K

      Remove the 4 bolts and idle pulley bracket.

    2. A01DPU5

      Disconnect the connector.

    3. Remove the 3 bolts and disconnect the cooler compressor.

      Tech Tips

      It is not necessary to completely remove the cooler compressor. With the hoses connected to the compressor, hang the compressor on the vehicle body with a rope.

  13. REMOVE NO. 2 IDLE PULLEY ASSEMBLY


    1. A01DNMZ

      Remove the 2 bolts and Idle pulley bracket.

  14. REMOVE TIMING BELT


    1. Remove the timing belt Click here.

  15. REMOVE WATER PUMP ASSEMBLY


    1. A01DTNC

      Remove the 6 bolts and tension spring bracket.

    2. Remove the water pump and gasket.