WATER PUMP REMOVAL


  1. REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  2. REMOVE FRONT BUMPER COVER LOWER


    1. Remove the clip, 5 bolts and front bumper cover lower.

  3. REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01DQWQ

      Remove the 4 bolts.

    2. Unhook the engine under cover from the vehicle body as shown in the illustration.

  4. DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    A01DR23E01
    Text in Illustration
    *1 Reservoir Cap *2 Radiator Cap
    *3 Cylinder Block Drain Cock Plug *4 Radiator Drain Cock Plug

    1. A01DRQ8E02
      Text in Illustration
      *1 Vinyl Hose

      Install a vinyl hose to the radiator side.

    2. A01DSJJE02
      Text in Illustration
      *1 Vinyl Hose

      Install a vinyl hose to the engine side.

    3. Loosen the radiator drain cock plug.

    4. Remove the radiator cap and drain the coolant.

      Tech Tips

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    5. Loosen the cylinder block drain cock plug and drain the coolant from the engine.

  5. REMOVE RADIATOR RESERVOIR


    1. A01DSOG

      Disconnect the reservoir hose from the radiator.

    2. Remove the 3 bolts and radiator reservoir.

  6. REMOVE FAN SHROUD


    1. A01DRXM

      Detach the claw to open the flexible hose clamp.

    2. A01DQMO

      Loosen the 4 nuts holding the fluid coupling fan.

    3. Remove the fan and generator V-belt Click here.

    4. A01DRW2

      Remove the 2 bolts holding the fan shroud.

    5. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

      Note

      Be careful not to damage the radiator core.

  7. REMOVE AIR CLEANER AND HOSE


    1. A01DSM4

      Detach the 3 clamps and disconnect the mass air flow meter connector.

    2. A01DQ1U

      Detach the 4 clamps.

    3. Loosen the hose clamp and remove the air cleaner and hose.

  8. REMOVE GENERATOR ASSEMBLY (for 80A Type)


    1. A01DTJI

      Remove the terminal cap.

    2. Remove the nut and generator wire.

    3. Disconnect the generator connector.

    4. A01DPU7

      Remove the 2 bolts and generator.

  9. REMOVE GENERATOR ASSEMBLY (for 100A Type)


    1. A01DLU2

      Open the terminal cap.

    2. Remove the nut and disconnect the wire harness from terminal B.

    3. Disconnect the generator connector from the generator assembly.

    4. A01DSKS

      Remove the 2 bolts and disconnect the wire harness.

    5. A01DTQJ

      Disconnect the wire harness clamp.

    6. Remove the bolt and disconnect the generator bracket.

    7. A01DPJ0

      Remove the 2 bolts and generator assembly.

    8. A01DND1

      Remove the bolt and generator bracket.

  10. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


    1. A01DPLD

      Remove the bolt, idler pulley and spacer.

  11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01DUO4E03

      Remove the 3 bolts and belt tensioner.

  12. REMOVE WATER PUMP ASSEMBLY


    1. A01DT2Z

      Remove the 10 bolts, and then remove the water pump and gasket.