RADIATOR INSTALLATION


  1. INSTALL NO. 1 RADIATOR TO SUPPORT SEAL


    1. A01DTXR

      Install the seal to the radiator assembly as shown in the illustration.

  2. INSTALL NO. 2 RADIATOR TO SUPPORT SEAL


    1. A01DNT7

      Install the seal to the radiator assembly as shown in the illustration.

  3. INSTALL RADIATOR ASSEMBLY


    1. A01DR7J

      Insert the radiator bracket hooks into the radiator support holes.

    2. Install the radiator with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    3. A01DO04E01
      Text in Illustration
      *A w/ Warmer
      *B w/ Air Cooled Transmission Oil Cooler
      *a Upper

      for Automatic Transmission:

      Connect the 2 oil cooler hoses.

      Tech Tips

      Make sure the direction of the hose clamp is as shown in the illustration.

  4. INSTALL FAN SHROUD


    1. Install the fan pulley to the water pump.

    2. Place the shroud together with the coupling fan between the radiator and engine.

      Note

      Be careful not to damage the radiator core.

    3. A01DMZAE01
      Text in Illustration
      *1 Paint Mark

      Align the paint marks on the heads of the water pump stud bolts with the paint marks of the same color on the outer edge of the fluid coupling flange and install the fluid coupling to the water pump.

    4. Temporarily install the fluid coupling fan to the water pump with the 4 nuts. Tighten the nuts as much as possible by hand.

    5. A01DQ2X

      Attach the claws of the shroud to the radiator as shown in the illustration.

    6. Install the shroud with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    7. Install the fan and generator V-belt Click here.

    8. Tighten the 4 nuts of the fluid coupling fan.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }

  5. CONNECT OIL COOLER TUBE (w/ Air Cooled Transmission Oil Cooler)


    1. A01DUNE

      Connect the oil cooler tube with the 2 bolts, and attach the claw to close the flexible hose clamp.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  6. CONNECT OIL COOLER TUBE (w/ Warmer)


    1. A01DN6Y

      Connect the oil cooler tube with the 2 bolts, and attach the claw to close the flexible hose clamp.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  7. INSTALL RADIATOR RESERVOIR


    1. Install the radiator reservoir with the 3 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    2. Connect the reservoir hose to upper side of the radiator tank upper.

  8. INSTALL NO. 2 RADIATOR HOSE


    1. A01DMV1E01
      Text in Illustration
      *1 Paint Mark
      *2 Protrusion
      *a Upper

      Connect the No. 2 radiator hose so that its paint mark aligns with the radiator protrusion as shown in the illustration.

      Tech Tips


      • Make sure the paint mark of the No. 1 air injection system hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

    2. A01DSA8E01
      Text in Illustration
      *1 Paint Mark
      *2 Protrusion
      *a Front
      *b Upper

      Connect the No. 2 radiator hose so that its paint mark aligns with the water inlet housing protrusion as shown in the illustration.

      Tech Tips


      • Make sure the paint mark of the No. 1 air injection system hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

  9. INSTALL NO. 1 RADIATOR HOSE


    1. A01DP53E01
      Text in Illustration
      *1 Paint Mark
      *2 Protrusion
      *a Front
      *b Upper

      Connect the No. 1 radiator hose to the water inlet housing shown in the illustration labeled A.

      Tech Tips


      • Make sure the paint mark of the No. 1 radiator hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

    2. Connect the No. 1 radiator hose so that its paint mark aligns with the radiator protrusion as shown in the illustration labeled B.

      Tech Tips


      • Make sure the paint mark of the No. 1 radiator hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

  10. INSTALL RADIATOR SIDE DEFLECTOR LH


    1. Attach the 3 claws.

    2. Install the deflector with the clip.

  11. INSTALL RADIATOR SIDE DEFLECTOR RH


    1. Attach the 3 claws.

    2. Install the deflector with the clip.

  12. INSTALL UPPER FRONT BUMPER RETAINER


    1. Install the retainer with the 3 bolts.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  13. INSTALL FRONT BUMPER COVER


    1. Install the front bumper cover Click here.

  14. ADD ENGINE COOLANT


    1. Tighten the cylinder block drain cock plug.

      Torque:
      13 N*m  { 130 kgf*cm, 9 ft.*lbf }

    2. Tighten the radiator drain cock plug by hand.

    3. Add engine coolant.

      Standard Capacity
      Item Specified Condition
      for Automatic Transmission w/o Warmer w/o Rear Heater 10.5 liters (11.1 US qts, 9.2 Imp. qts)
      w/ Rear Heater 12.3 liters (13.0 US qts, 10.8 Imp. qts)
      w/ Warmer w/o Rear Heater 11.0 liters (11.6 US qts, 9.7 Imp. qts)
      w/ Rear Heater 12.8 liters (13.5 US qts, 11.3 Imp. qts)
      for Manual Transmission w/o Rear Heater 10.7 liters (11.3 US qts, 9.4 Imp. qts)
      w/ Rear Heater 12.5 liters (13.2 US qts, 11.0 Imp. qts)

      Note

      Do not substitute plain water for engine coolant.

      Tech Tips


      • TOYOTA vehicles are filled with TOYOTA SLLC at the factory. In order to avoid damage to the engine cooling system and other technical problems, only use TOYOTA SLLC or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrite, non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology consists of a combination of low phosphates and organic acids).

      • Press the No. 1 and No. 2 radiator hoses several times by hand, and then check the coolant level. If the coolant level is low, add coolant.

    4. Slowly pour coolant into the radiator reservoir until it reaches the F line.

    5. Install the reservoir cap.

    6. Install the radiator cap.*1

    7. Start the engine and stop it immediately.*2

    8. Allow approximately 10 seconds to pass. Then remove the radiator cap and check the coolant level. If the coolant level has decreased, add coolant.*3

    9. Repeat steps *1, *2 and *3 until the coolant level does not decrease.

      Tech Tips

      Be sure to perform this step while the engine is cold, as air in the No. 1 radiator hose will flow into the radiator if the engine is warmed up and the thermostat opens.

    10. Install the radiator cap.*4

    11. Set the air conditioning as follows.*5

      Item Condition
      Fan speed Any setting except off
      Temperature Toward WARM
      Air conditioning switch Off

    12. Start the engine, warm it up until the thermostat opens, and then continue to run the engine for several minutes to circulate the coolant.*6

      CAUTION:


      • Wear protective gloves. Hot areas on the parts may injure your hands.

      • Be careful of the fan.

      • Be careful as the engine, radiator and radiator hoses are hot and can cause burns.

      Note


      • Immediately after starting the engine, if the radiator reservoir does not have any coolant, perform the following: 1) stop the engine, 2) wait until the coolant has cooled down, and 3) add coolant until the coolant is filled to the F line.

      • Do not start the engine when there is no coolant in the radiator reservoir.

      • Pay attention to the needle of the engine coolant temperature receiver gauge. Make sure that the needle does not show an abnormally high temperature.

      • If there is not enough coolant, the engine may burn out or overheat.

      Tech Tips


      • Press the No. 1 and No. 2 radiator hoses several times by hand to bleed air while warming up the engine.

      • The thermostat opening timing can be confirmed by pressing the No. 2 radiator hose by hand and checking when the engine coolant starts to flow inside the hose.

    13. Stop the engine, wait until the engine coolant cools down to ambient temperature. Then remove the radiator cap and check the coolant level.*7

      CAUTION:

      Do not remove the radiator cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

    14. If the coolant level has decreased, add coolant and warm up the engine until the thermostat opens.*8

    15. If the coolant level has not decreased, check that the coolant level in the radiator reservoir is at the F line.

      If the coolant level is below the F line, repeat steps *4 through *8.

      If the coolant level is above the F line, drain coolant until the coolant level reaches the F line.

  15. INSPECT FOR ENGINE COOLANT LEAK

    CAUTION:

    To avoid being burned, do not remove the radiator reservoir cap while the engine and radiator are still hot. Thermal expansion may cause hot engine coolant and steam to blow out from the radiator.


    1. Fill the radiator with engine coolant, and then attach a radiator cap tester.

    2. Warm up the engine.

    3. Using the radiator cap tester, increase the pressure inside the radiator to 123 kPa (1.3 kgf/cm2, 18 psi), and then check that the pressure does not drop.

      If the pressure drops, check the hoses, radiator and water pump for leakage. If there are no signs or traces of external engine coolant leakage, check the heater core, cylinder block and head.

  16. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. A01DQWQ

      Hook the engine under cover to the vehicle body as shown in the illustration.

    2. Install the 4 bolts.

      Torque:
      29 N*m  { 296 kgf*cm, 21 ft.*lbf }

  17. INSTALL FRONT BUMPER COVER LOWER


    1. Install the front bumper cover lower with the 5 bolts and clip.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  18. INSTALL V-BANK COVER


    1. A01DQA1E01
      Text in Illustration
      *1 Pin
      *2 Hook

      Attach the 2 V-bank cover hooks to the bracket. Then align the 2 V-bank cover grommets with the 2 pins and press down on the V-bank cover to attach the pins.

  19. INSTALL UPPER RADIATOR SUPPORT SEAL


    1. Install the upper radiator support seal with the 13 clips.