AIR SWITCHING VALVE INSTALLATION


  1. INSTALL AIR SWITCHING VALVE ASSEMBLY


    1. Set the No. 1 exhaust manifold heat insulator in place.

    2. Install the air switching valve with 2 new nuts.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    3. Connect the connector.

    4. w/ Manifold Absolute Pressure Sensor:

      Connect the vacuum hose.

  2. INSTALL NO. 4 INTAKE PIPE


    1. A01DOAHE01

      Install 2 new gaskets and the No. 4 intake pipe with 4 new nuts in the order shown in the illustration. Tighten the nuts labeled 1 and 3 to the torque specification again.

      Torque:
      20 N*m  { 204 kgf*cm, 15 ft.*lbf }

    2. Check that the nuts are tightened to the torque specification.

  3. INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR


    1. Install the No. 1 exhaust manifold heat insulator with the 5 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

  4. CONNECT NO. 1 AIR INJECTION SYSTEM HOSE


    1. A01DMTOE01
      Text in Illustration
      *1 Rib
      *2 Paint Mark
      *a Upper
      *b RH Side

      Connect the No. 1 air injection system hose so that its paint mark aligns with the rib of the air switching valve as shown in the illustration.

      Tech Tips


      • Make sure the paint mark of the No. 1 air injection system hose is facing upward.

      • Make sure the direction of the hose clamp is as shown in the illustration.

  5. INSTALL FRONT NO. 1 FENDER APRON TO FRAME SEAL RH


    1. Install the front No. 1 fender apron to frame seal with the 5 clips.

  6. INSTALL AIR CLEANER CASE


    1. Install the air cleaner case with the 3 bolts.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }

    2. Install the air cleaner filter element.

  7. INSTALL AIR CLEANER AND HOSE


    1. A01DNG4E01
      Text in Illustration
      *1 Matchmark
      *a Upper Side
      *b Front

      Install the air cleaner hose, align its matchmark with the matchmark of the air cleaner cap as shown in the illustration.

    2. Tighten the hose clamp.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }

    3. Attach the 4 clamps.

    4. Install the ground wire and clamp with the bolt.

      Torque:
      8.5 N*m  { 87 kgf*cm, 75 in.*lbf }

    5. Connect the mass air flow meter connector and attach the 3 clamps.