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REAR CRANKSHAFT OIL SEAL INSTALLATION

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  1. Click here

    INSTALL REAR CRANKSHAFT OIL SEAL


    1. A01DUPVE02

      Apply MP grease to the lip of a new oil seal.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the rear oil seal retainer edge.

      09223-78010
      Note:

      • Keep the lip free from foreign matter.

      • Do not tap the oil seal at an angle.

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    INSTALL DRIVE PLATE AND RING GEAR SUB-ASSEMBLY (for Automatic Transmission)


    1. Using SST, hold the crankshaft.

      09213-54015 91651-60855
      09330-00021
    2. A01DUT4E01

      Install the front spacer, drive plate and rear spacer to the crankshaft.

      Table 1. Text in Illustration
      *1 Front Spacer
      *2 Drive Plate and Ring Gear
      *3 Rear Spacer
      A01DQPB Automatic Transmission Side
      Tip:

      As the front spacer, drive plate and ring gear and rear spacer are not reversible, be sure to install it in the direction shown in the illustration.

    3. Apply adhesive to 2 or 3 threads at the end of the 8 bolts.

      Adhesive
      Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
    4. A01DS46E01

      Uniformly install and tighten the 8 bolts in several steps in the sequence shown in the illustration.

      83 N*m 846 kgf*cm 61 ft.*lbf
      Note:

      Do not start the engine for at least 1 hour after installing.

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    INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)


    1. Using SST, hold the crankshaft.

      09213-54015 91651-60855
      09330-00021

    2. Temporarily install the flywheel with 8 new bolts.

    3. Install and tighten the 8 bolts uniformly in several steps.

      30 N*m 306 kgf*cm 22 ft.*lbf

    4. Mark the top of the bolts with paint.

    5. Tighten the 8 bolts 90° in the same sequence.

    6. Check that the paint marks are now at a 90° angle to the top.

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    INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)


    1. A01DN0RE01

      Insert SST into the clutch disc, and then install SST and the clutch disc together to the flywheel.

      09301-00110
      Table 2. Text in Illustration
      A01DQPB Flywheel Side
      Note:

      Be sure to install the clutch disc so that it is facing in the correct direction.

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    INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. Align the matchmark on the clutch cover with the one on the flywheel.

      Table 3. Text in Illustration
      *a Matchmark

    2. Following the order shown in the illustration, tighten the 6 bolts, starting with the bolt located near the knock pin at the top.

      09301-00110
      19 N*m 194 kgf*cm 14 ft.*lbf
      Tip:

      • Following the order in the illustration, tighten the bolts evenly one at a time.

      • Move SST up and down, and right and left lightly after checking that the clutch disc assembly is in the center, and then tighten the bolts.

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    INSPECT AND ADJUST CLUTCH COVER ASSEMBLY (for Manual Transmission)


    1. Using a dial indicator with a roller instrument, check the diaphragm spring tip alignment.

      09333-00013
      Maximum misalignment
      1.3 mm (0.0512 in.)

      If the misalignment is more than the maximum, using SST, adjust the diaphragm spring tip alignment.

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    INSTALL AUTOMATIC TRANSMISSION ASSEMBLY (for Automatic Transmission)


    1. Install the automatic transmission (Click here).

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    INSTALL MANUAL TRANSMISSION ASSEMBLY (for Manual Transmission)


    1. Install the manual transmission (Click here).