1KD-FTV STARTING SERVICE DATA

Glow plug Standard resistance Tester condition condition Specified condition
Glow plug terminal - Body ground 20 °C (68 °F) Approximately 1.2 Ω
2.2 kW Type No-load characteristics Standard current 120 A or less at 11.5 V
Magnet starter switch assembly Standard resistance Tester condition condition Specified condition
Terminal 50 - Terminal C Always Below 1 kΩ
Terminal 50 - Starter switch body Always Below 2 kΩ
Brush length Standard length 16.5 mm (0.650 in.)
Minimum length 9.0 mm (0.354 in. )
Brush holder Standard resistance Tester condition condition Specified condition
Positive (+) brush holder - Negative (-) brush holder Always 10 kΩ or higher
Starter brush holder assembly Brush spring lead Standard 27 to 33 N (2.7 to 3.3 kgf, 5.9 to 7.3 lbf)
Minimum 18 N (1.8 kgf, 4.0 lbf)
Starter yoke assembly Standard resistance Tester condition condition Specified condition
Terminal C - Brush Always Below 1 kΩ
Terminal C - Starter yoke Body Always 10 kΩ or higher
Starter armature assembly Standard resistance Tester condition condition Specified condition
Segment - Segment Always Below 1 kΩ
Segment - Coil Core Always 10 kΩ or higher
Maximum circle runout 0.05 mm (0.00197 in.)
Standard commutator diameter 35.0 mm (1.38 in.)
Minimum commutator diameter 34.0 mm (1.34 in.)
Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.0787 in.)
2.7 kW Type No-load characteristics Standard current 180 A or less at 11.5 V
Magnet starter switch assembly Standard resistance Tester condition condition Specified condition
Terminal 50 - Terminal C Always Below 1 kΩ
Terminal 50 - Starter switch body Always Below 2 kΩ
Brush length Standard length 20.5 mm (0.807 in.)
Minimum length 11.0 mm (0.433 in. )
Brush holder Standard resistance Tester condition condition Specified condition
Positive (+) brush holder - Negative brush holder Always 10 kΩ or higher
Starter brush holder assembly Brush spring lead Standard 34 to 42N (3.5 to 4.3 kgf, 7.7 to 9.5 lbf)
Minimum 19 N (1.9 kgf, 4.2 lbf)
Starter yoke assembly Standard resistance Tester condition condition Specified condition
Terminal C - Brush Always Below 1 kΩ
Terminal C - Starter yoke Body Always 10 kΩ or higher
Starter armature assembly Standard resistance Tester condition condition Specified condition
Segment - Segment Always Below 1 kΩ
Segment - Coil Core Always 10 kΩ or higher
Maximum circle runout 0.05 mm (0.00197 in.)
Standard commutator diameter 36.0 mm (1.42 in.)
Minimum commutator diameter 35.0 mm (1.38 in.)
Standard undercut depth 0.7 mm (0.0276 in.)
Minimum undercut depth 0.2 mm (0.0787 in.)
3.0 kW Type No-load characteristics Standard current 220 A or less at 11.5 V
Magnet starter switch assembly Standard resistance Tester condition condition Specified condition
Terminal 50 - Terminal C Always Below 1 kΩ
Terminal 50 - Starter switch body Always Below 2 kΩ
Brush length Standard length 21 mm (0.828 in.)
Minimum length 12.0 mm (0.472 in. )
Brush holder Standard resistance Tester condition condition Specified condition
Positive (+) brush holder - Negative brush holder Always 10 kΩ or higher
Starter brush holder assembly Brush spring lead Standard 28 to 37N (3 to 4 kgf, 6.3 to 8.3 lbf)
Minimum 15 N (2 kgf, 3.4 lbf)
Starter yoke assembly Standard resistance Tester condition condition Specified condition
Terminal C - Brush Always Below 1 kΩ
Terminal C - Starter yoke Body Always 10 kΩ or higher
Starter armature assembly Standard resistance Tester condition condition Specified condition
Segment - Segment Always Below 1 kΩ
Segment - Coil Core Always 10 kΩ or higher
Maximum circle runout 0.05 mm (0.00197 in.)
Standard commutator diameter 43.0 mm (1.69 in.)
Minimum commutator diameter 42.0 mm (1.65 in.)
Standard undercut depth 0.7 mm(0.0276 in.)
Minimum undercut depth 0.2 mm(0.0787 in.)
Starter relay Standard resistance Tester condition condition Specified condition
3 - 5 Battery voltage not applied to terminal 1 and 2 10 kΩ or higher
3 - 5 Battery voltage applied to terminal 1 and 2 Below 1 kΩ
Glow relay Standard resistance Tester condition condition Specified condition
3 - 5 Battery voltage not applied to terminal 1 and 2 10 kΩ or higher
3 - 5 Battery voltage applied to terminal 1 and 2 Below 1 kΩ