STEERING COLUMN ASSEMBLY INSTALLATION

INSPECT STEERING COLUMN ASSEMBLY (for 2AR)

Text in Illustration
*1	Capsule

Check that the 2 capsules are securely installed to the steering column assembly as shown in the illustration.

Minimum Dimension

A	B
1 mm (0.0394 in.)	12 mm (0.473 in.)

If the preload is not as specified, replace the electric power steering column sub-assembly with a new one.

Check the 2 capsules for deformation and damage.

If either of the capsules is deformed, loose, missing or damaged, replace the electric power steering column sub-assembly with a new one.

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Text in Illustration
  
  *a Matchmark
  
  Install the steering intermediate shaft assembly to the steering column assembly.
  
  Note
  
  Align the matchmarks on the steering intermediate shaft assembly and the steering column assembly.
2. Install the bolt.
  
  Torque:
  
  35 N*m { 360 kgf*cm, 26 ft.*lbf }
INSTALL STEERING POST ASSEMBLY
1. Install the steering post assembly with the 4 nuts.
  
  Torque:
  
  25 N*m { 255 kgf*cm, 18 ft.*lbf }
2. Install the ground wire with the bolt.
  
  Torque:
  
  8.4 N*m { 85 kgf*cm, 74 in.*lbf }
3. Engage the clamp.
4. Connect the 2 connectors.
5. Connect the connectors and engage the wire harness clamps to the steering post assembly.
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
1. Engage the 2 claws and guide to install the No. 2 air duct sub-assembly.
CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY
1. Text in Illustration
  
  *a Matchmark
  
  Connect the steering intermediate shaft assembly to the steering link assembly.
  
  Note
  
  Align the matchmarks on the steering intermediate shaft assembly and the steering link assembly.
2. Install the bolt.
  
  Torque:
  
  35 N*m { 360 kgf*cm, 26 ft.*lbf }
3. Tighten the clamp.
INSTALL TURN SIGNAL SWITCH ASSEMBLY WITH SPIRAL CABLE SUB-ASSEMBLY
Note
- Do not replace the spiral cable with sensor sub-assembly with the battery connected and the ignition switch on (IG).
- Do not rotate the spiral cable with sensor sub-assembly without the steering wheel with the battery connected and the ignition switch on (IG).
- Ensure that the steering wheel is installed and aligned straight when inspecting the steering sensor.
1. Engage the 3 claws to install the turn signal switch assembly with spiral cable sub-assembly to the steering post assembly.
2. Connect the connectors to the turn signal switch assembly with spiral cable sub-assembly.
INSTALL UPPER STEERING COLUMN COVER
1. Engage the 2 claws to install the upper steering column cover.
2. Engage the 4 clips and 2 guides to the upper steering column cover.
INSTALL LOWER STEERING COLUMN COVER
1. Engage the 2 claws to install the lower steering column cover.
2. Install the 2 screws.
  
  Torque:
  
  2.0 N*m { 20 kgf*cm, 18 in.*lbf }
3. Engage the claw.
TURN FRONT WHEELS TO FACE STRAIGHT AHEAD

Text in Illustration
*a	Matchmark

Text in Illustration
*a	Matchmark

INSPECT AND ADJUST SPIRAL CABLE WITH SENSOR SUB-ASSEMBLY

Note

Do not adjust the spiral cable with sensor sub-assembly with the battery connected and the ignition switch on (IG).

Check that the ignition switch is off.
Check that the cable is disconnected from the negative (-) battery terminal.

CAUTION:

Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to disable the SRS system.
Check if the spiral cable with sensor sub-assembly is centered.

Text in Illustration

Colored Part

Tech Tips

When the spiral cable with sensor sub-assembly is centered, the part indicated by A is positioned at the top and the colored part shown in the illustration is visible.

If the spiral cable with sensor sub-assembly is not centered, center it.

Note

When rotating the spiral cable with sensor sub-assembly, make sure to push on the interlock indicated in the illustration to release the interlock mechanism.
Do not turn the spiral cable with sensor sub-assembly using the airbag wire harness.

While pushing on the interlock indicated in the illustration, rotate the spiral cable with sensor sub-assembly counterclockwise slowly by hand until it stops.

Text in Illustration

Interlock

Text in Illustration
	Interlock

Rotate the spiral cable with sensor sub-assembly clockwise approximately 2.5 turns to the position where the colored part shown in the illustration is visible.

Text in Illustration
	Colored Part
	Interlock

Tech Tips

The spiral cable with sensor sub-assembly will rotate approximately 2.5 turns to both the left and right from the center.

INSTALL STEERING WHEEL ASSEMBLY (for 3 Spoke)
1. Text in Illustration
  
  *a Matchmark
  
  Install the steering wheel assembly aligning the matchmarks on the steering wheel assembly and steering main shaft.
2. Install the steering wheel assembly set nut.
  
  Torque:
  
  50 N*m { 510 kgf*cm, 37 ft.*lbf }
3. Connect the connectors to the spiral cable sub-assembly and steering wheel assembly.
INSTALL STEERING WHEEL ASSEMBLY (for 4 Spoke)
1. Text in Illustration
  
  *a Matchmark
  
  Install the steering wheel assembly aligning the matchmarks on the steering wheel assembly and steering main shaft.
2. Install the steering wheel assembly set nut.
  
  Torque:
  
  50 N*m { 510 kgf*cm, 37 ft.*lbf }
3. Connect the connectors to the spiral cable sub-assembly.
INSPECT STEERING WHEEL CENTER POINT
INSTALL HORN BUTTON ASSEMBLY

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INSTALL LOWER NO. 1 INSTRUMENT PANEL AIRBAG ASSEMBLY

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INSTALL FRONT WHEEL LH

Torque:

103 N*m { 1050 kgf*cm, 76 ft.*lbf }
TORQUE SENSOR ZERO POINT CALIBRATION (for 2AR without Wireless Door Lock)

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TORQUE SENSOR ZERO POINT CALIBRATION (for 2AR with Wireless Door Lock)

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