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CRANKSHAFT POSITION SENSOR (w/ DPF) REMOVAL

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  1. Click here

    REMOVE UPPER RADIATOR SUPPORT SEAL


    1. Remove the 13 clips and upper radiator support seal.

  2. Click here

    REMOVE FRONT BUMPER LOWER COVER


    1. Remove the clip, 5 bolts and front bumper lower cover.

  3. Click here

    REMOVE NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY


    1. Remove the 4 bolts and No. 1 engine under cover.

  4. Click here

    DRAIN ENGINE COOLANT

    CAUTION:

    Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.


    1. Loosen the radiator drain cock plug.

      Tip:

      Collect the coolant in a container and dispose of it according to the regulations in your area.

    2. A01DPA5

      Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.

    3. A01DNWCE01

      Loosen the cylinder block drain cock plug.

      Table 1. Text in Illustration
      *1 Radiator Reservoir *2 Vent Plug
      *3 Radiator Drain Cock Plug *4 Cylinder Block Drain Cock Plug
  5. Click here

    REMOVE NO. 3 ENGINE WIRE (for Cold Area Specification Vehicles)


    1. A01DO8C

      Remove the 2 nuts from the battery terminal.

    2. Detach the 3 wire harness clamps.

    3. Remove the No. 3 engine wire from the fan shroud.

  6. Click here

    REMOVE NO. 1 AIR HOSE


    1. A01DTFB

      Loosen the 2 clamps.

    2. Remove the No. 1 air hose from the inlet pipe and intercooler.

  7. Click here

    REMOVE INTERCOOLER AIR HOSE


    1. A01DT4O

      Disconnect the No. 2 vacuum transmitting hose from the intercooler.

    2. A01DM12

      Loosen the 2 clamps.

    3. Remove the intercooler air hose from the intake pipe and intercooler.

  8. Click here

    REMOVE NO. 1 RADIATOR HOSE

  9. Click here

    REMOVE FAN SHROUD


    1. A01DR1L

      Disconnect the No. 1 water by-pass hose and detach the 2 clamps from the fan shroud.

    2. Disconnect the No. 2 water by-pass hose from the radiator reservoir.

    3. Remove the 3 bolts and radiator reservoir.

    4. for Automatic Transmission:


      1. A01DPYW

        Remove the inlet and outlet oil cooler hoses and detach the clamp from the fan shroud.

      2. Disconnect the 2 oil cooler hoses from the radiator.

    5. A01DO7Q

      Loosen the 4 nuts holding the fan with fluid coupling.

    6. Remove the fan and generator V belt (Click here).

    7. A01DPNM

      Remove the 2 bolts holding the fan shroud.

    8. Remove the 4 nuts for the fan with fluid coupling, and then remove the shroud together with the fan with fluid coupling.

      Note:

      Be careful not to damage the radiator core.

    9. Detach the No. 2 water by-pass hose from the hose clamp on the fan shroud.

    10. A01DLWC

      Remove the No. 2 water by-pass hose from the water inlet.

    11. Remove the fan pulley from the water pump.

  10. Click here

    REMOVE CRANKSHAFT POSITION SENSOR


    1. Detach the 2 wire harness clamps (A, B).

    2. Disconnect the crankshaft position sensor connector.

    3. Detach the crankshaft position sensor connector from the No. 1 vacuum transmitting pipe.

    4. Remove the clamp.

      Note:

      • Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it.

      • Do not reuse the clamp.

    5. Remove the bolt and bracket (clamp).

    6. Remove the bolt and crankshaft position sensor.

    7. A01DTTGE01

      Detach the 2 wire harness clamps from the bracket (clamp).

      Table 2. Text in Illustration
      *1 Clamp *2 Bracket (Clamp)
      *3 Wire Harness Clamps (A) *4 Wire Harness Clamps (B)