Click here

ECD SYSTEM (w/o DPF), Diagnostic DTC:P0087, P0190, P0192, P0193

Click here
Click here Click here
DTC Code DTC Name
P0087 Fuel Rail / System Pressure - Too Low
P0190 Fuel Rail Pressure Sensor Circuit
P0192 Fuel Rail Pressure Sensor Circuit Low Input
P0193 Fuel Rail Pressure Sensor Circuit High Input
Click here

DESCRIPTION

The ECM monitors the internal fuel pressure of the common rail using the fuel pressure sensor, and controls the suction control valve to regulate the internal pressure so that it reaches the target pressure. The pressure sensor is a semiconductor that varies electrical resistance when pressure is applied to its silicon chip. This sensor outputs a voltage in proportion to the internal fuel pressure.

Table 1. P0087
DTC Detection Drive Pattern DTC Detection Condition Trouble Area
After idling for 60 seconds, quickly increase engine speed to 2500 rpm repeatedly for 30 seconds Fuel pressure sensor output voltage stays at fixed value for 90 seconds (1 trip detection logic).
  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor (common rail)

  • Ran out of fuel

  • Fuel frozen

  • ECM

Table 2. P0190
DTC Detection Drive Pattern DTC Detection Condition Trouble Area
Ignition switch ON for 1 second Fuel pressure sensor output voltage is 0.55 V or less, or 4.9 V or higher for 0.5 seconds (1 trip detection logic).
  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor (common rail)

  • ECM

Tip:

Trouble areas are related to the electrical system only (pumps are not involved)

Table 3. P0192
DTC Detection Drive Pattern DTC Detection Condition Trouble Area
Ignition switch ON for 1 second Fuel pressure sensor output voltage is 0.55 V or less for 0.5 seconds (1 trip detection logic).
  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor (common rail)

  • ECM

Tip:

Trouble areas are related to the electrical system only (pumps are not involved)

Table 4. P0193
DTC Detection Drive Pattern DTC Detection Condition Trouble Area
Ignition switch ON for 1 second Fuel pressure sensor output voltage is 4.9 V or higher for 0.5 seconds (1 trip detection logic).
  • Open or short in fuel pressure sensor circuit

  • Fuel pressure sensor (common rail)

  • ECM

Tip:

Trouble areas are related to the electrical system only (pumps are not involved)

Table 5. Related Data List
DTC No. Data List
P0087
  • Fuel Press

  • Target Common Rail Pressure

P0190
P0192
P0193
Tip:
  • Check Fuel Press and compare it to Target Common Rail Pressure in the Data List by entering the following menus: Powertrain / Engine and ECT / Data List / Fuel Press, Target Common Rail Pressure. Under stable conditions, the difference between Fuel Press and Target Common Rail Pressure is 5000 kPa or less.

  • For more information on the fuel pressure sensor and common rail system, refer to System Description (Click here).

  • If DTC P0087 is stored, the following symptoms may appear:


    • Black smoke

    • Poor drivability

    • Lack of power

    • Lack of power due to accelerator restriction performed by fail-safe function

  • If DTC P0190, P0192 and/or P0193 is stored, the following symptom may appear:


    • Lack of power due to accelerator restriction performed by fail-safe function

  • If DTC P0190, P0192 and/or P0193 is stored, "Fuel Press" always displays 0 kPa or 200000 kPa.

Click here

MONITOR DESCRIPTION

P0087 (Fuel pressure sensor output stays at fixed value):
P0190, P0192 and P0193 (Open or short in fuel pressure sensor circuit):

These DTCs are stored if the fuel pressure sensor output voltage is out of the standard range due to an open or short malfunction of the sensor circuit.

If these DTCs are stored, the ECM enters fail-safe mode and limits the engine power. The ECM continues operating in fail-safe mode until the ignition switch is turned off.

Click here

WIRING DIAGRAM

Click here

INSPECTION PROCEDURE

Note:

After replacing the ECM, the new ECM needs registration (Click here) and initialization (Click here).

Tip:
  • If DTCs relating to different systems which share terminal E2 as their ground are stored, check this ground circuit first.

  • Read freeze frame data using the intelligent tester. Freeze frame data records the engine condition when malfunctions are detected. When troubleshooting, freeze frame data can help determine if the vehicle was moving or stationary, if the engine was warmed up or not, and other data from the time the malfunction occurred.

Click here

PROCEDURE


  1. Click here

    CHECK DTC OUTPUT


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Enter the following menus: Powertrain / Engine and ECT / DTC.

    4. Read the DTCs.

      Table 6. Result
      Result Proceed to
      P0190, P0192, P0193 A
      P0087 B

  2. Click here

    CHECK HARNESS AND CONNECTOR (FUEL PRESSURE SENSOR - ECM)


    1. Disconnect the fuel pressure sensor connector.

    2. Disconnect the ECM connector.

    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance (Check for Open)
      Tester Connection Condition Specified Condition
      C82-5 (PR) - C90-16 (PCR1) Always Below 1 Ω
      C82-2 (PR2) - C90-2 (PCR2) Always Below 1 Ω
      C82-1 (VCS) - C90-13 (VCS) Always Below 1 Ω
      C82-6 (VC) - C90-14 (VCM) Always Below 1 Ω
      C82-4 (E2) - C90-15 (E2M) Always Below 1 Ω
      C82-3 (E2S) - C90-8 (E2S) Always Below 1 Ω
      Standard Resistance (Check for Short)
      Tester Connection Condition Specified Condition
      C82-5 (PR) or C90-16 (PCR1) - Body ground Always 10 kΩ or higher
      C82-2 (PR2) or C90-2 (PCR2) - Body ground Always 10 kΩ or higher
      C82-1 (VCS) or C90-13 (VCS) - Body ground Always 10 kΩ or higher
      C82-6 (VC) or C90-14 (VCM) - Body ground Always 10 kΩ or higher
      C82-4 (E2) or C909-15 (E2M) - Body ground Always 10 kΩ or higher
      C82-3 (E2S) or C90-8 (E2S) - Body ground Always 10 kΩ or higher
    4. Reconnect the fuel pressure sensor connector.

    5. Reconnect the ECM connector.


  3. Click here

    CHECK ECM (FUEL PRESSURE SENSOR VOLTAGE)


    1. Disconnect the fuel pressure sensor connector.

    2. Measure the voltage according to the value(s) in the table below.

      Standard Voltage
      Tester Connection Switch Condition Specified Condition
      C82-6 (VC) - C82-4 (E2) Ignition switch ON 4.5 to 5.5 V
      C82-1 (VCS) - C82-3 (E2S) Ignition switch ON 4.5 to 5.5 V
      Table 7. Text in Illustration
      *a

      Front view of wire harness connector

      (to fuel pressure sensor)

    3. Reconnect the fuel pressure sensor connector.


  4. Click here

    REPLACE FUEL PRESSURE SENSOR (COMMON RAIL)


    1. Replace the common rail (Click here).


  5. Click here

    BLEED AIR FROM FUEL SYSTEM


    1. Bleed the air from the fuel system (Click here).


  6. Click here

    CHECK WHETHER DTC OUTPUT RECURS (DTC P0087, P0190, P0192, P0193)


    1. Connect the intelligent tester to the DLC3.

    2. Turn the ignition switch to ON and turn the tester on.

    3. Clear the DTCs (Click here).

    4. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds.

    5. Enter the following menus: Powertrain / Engine and ECT / DTC.

    6. Read the DTCs.

      Table 8. Result
      Result Proceed to
      P0087, P0190, P0192 or P0193 is output A
      No DTC is output B

  7. Click here

    REPLACE ECM


    1. Replace the ECM (Click here).


  8. Click here

    REPAIR OR REPLACE HARNESS OR CONNECTOR


    1. Repair or replace the harness or connector.


  9. Click here

    CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED


    1. Connect the intelligent tester to the DLC3.

    2. Clear the DTCs (Click here).

    3. Turn the ignition switch off for 30 seconds or more.

    4. Turn the ignition switch to ON.

    5. Let the engine idle for 60 seconds, and then quickly increase the engine speed to 2500 rpm repeatedly for 30 seconds.

    6. Confirm that the DTC is not output again.

      Tip:

      Perform the following procedure using the tester to determine whether or not the DTC judgment has been carried out.


      1. Enter the following menus: Powertrain / Engine and ECT / Utility / All Readiness.

      2. Input DTC P0087, P0190, P0192 and/or P0193.

      3. Check that STATUS is NORMAL. If STATUS is INCOMPLETE or N/A, increase the idling time.


  10. Click here

    END