FUEL TANK REMOVAL


  1. REMOVE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

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  2. DRAIN FUEL

  3. REMOVE CENTER EXHAUST PIPE ASSEMBLY

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  4. REMOVE NO. 1 FLOOR UNDER COVER


    1. A01HO71

      Remove the 2 bolts.

      Text in Illustration
      A01HNYE Bolt
      A01HQYC Nut (attached to under cover)

    2. Disengage the 3 nuts and 2 clips, and remove the No. 1 floor under cover.

  5. REMOVE NO. 2 FLOOR UNDER COVER


    1. A01HOGP

      Remove the 2 bolts and 2 clips.

      Text in Illustration
      A01HNYE Bolt
      A01HQYC Nut (attached to under cover)

    2. Disengage the 3 nuts and remove the No. 2 floor under cover.

  6. DISCONNECT NO. 2 PARKING BRAKE CABLE ASSEMBLY


    1. A01HQNCE01
      Text in Illustration
      *1 No. 2 Parking Brake Cable Assembly
      *2 No. 3 Parking Brake Cable Assembly

      Remove the nut and disconnect the No. 2 parking brake cable assembly.

  7. DISCONNECT NO. 3 PARKING BRAKE CABLE ASSEMBLY


    1. Remove the nut and disconnect the No. 3 parking brake cable assembly.

  8. REMOVE REAR NO. 1 STABILIZER BAR BRACKET


    1. A01HPGM

      Remove the 4 bolts and 2 rear No. 1 stabilizer bar brackets.

  9. REMOVE NO. 1 FUEL TANK PROTECTOR


    1. A01HMX0

      Remove the 3 clips and No. 1 fuel tank protector.

  10. DISCONNECT FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01HNGTE01
      Text in Illustration
      *1 Retainer
      *2 Tab
      *3 Fuel Tube Connector
      *4 Fuel Pipe
      *5 O-ring
      A01HNYE Pinch
      A01HQYC Pull

      Pinch the tabs of the retainer to remove the lock claws and pull it down as shown in the illustration.

    2. Pull out the fuel tank main tube sub-assembly.

      Note


      • Check that there are no scratches or foreign matter around the connected part of the fuel tube connector and fuel pipe before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.

      • Only disconnect the fuel tube connector by hand.

      • Do not forcibly bend, twist or turn the fuel tank main tube.

      • Protect the disconnected part by covering it with plastic bags after disconnecting the fuel tube connector.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

  11. DISCONNECT FUEL TANK BREATHER ELBOW TUBE SUB-ASSEMBLY


    1. A01HMVGE01
      Text in Illustration
      *1 Retainer
      *2 Tab
      *3 Fuel Tube Connector
      *4 Fuel Pipe
      *5 O-ring
      A01HNYE Pinch
      A01HQYC Pull

      Pinch the tabs of the retainer to remove the lock claws and pull it down as shown in the illustration.

    2. Pull out the fuel tank breather elbow tube sub-assembly.

      Note


      • Remove any dirt or foreign matter on the fuel tube connector and fuel pipe before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tube connector has O-rings that seal the fuel pipe.

      • Only disconnect the fuel tube connector by hand.

      • Do not forcibly bend, twist or turn the fuel tank breather tube.

      • Protect the disconnected part by covering it with plastic bags after disconnecting the fuel tube connector.

      • If the fuel tube connector and fuel pipe are stuck, push and pull to release them.

  12. DISCONNECT FUEL TANK VENT HOSE


    1. A01HPF0E01
      Text in Illustration
      *1 Retainer
      *2 Tab
      A01HNYE Pinch
      A01HQYC Pull

      Pinch the tabs of the retainer to remove the lock claws and pull it down as shown in the illustration.

      Note


      • Remove any dirt or foreign matter on the fuel tank vent hose connector before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank vent hose connector has an O-ring that seals the pipe.

      • Only disconnect the vent hose connector by hand.

      • Do not forcibly bend, twist or turn the fuel tank vent hose.

      • Protect the disconnected part by covering it with plastic bags after disconnecting the fuel tank vent hose.

      • If the vent hose connector and charcoal canister are stuck, push and pull to release them.

    2. Pull out the fuel tank vent hose.

  13. DISCONNECT FUEL TANK TO FILLER PIPE HOSE


    1. A01HO6PE01
      Text in Illustration
      *1 Retainer
      A01HNYE Pull
      A01HQYC Pull Out

      Pull the tabs of the retainer to disengage the lock claws and pull out the fuel tank to filler pipe hose.

      Note


      • Remove any dirt or foreign matter on the fuel tank to filler pipe hose connector before performing this work.

      • Do not allow any scratches or foreign matter to get on the parts when disconnecting them as the fuel tank to filler pipe hose connector has an O-ring that seals the fuel tank.

      • Only disconnect the filler pipe hose connector by hand.

      • Do not forcibly bend, twist or turn the fuel tank to filler pipe hose.

      • Protect the disconnected part by covering it with plastic bags after disconnecting the fuel tank to filler pipe hose.

      • If the fuel tank to filler pipe hose connector and fuel tank are stuck, push and pull to release them.

  14. REMOVE FUEL TANK ASSEMBLY


    1. A01HNS7

      Support the fuel tank using an engine lifter.

    2. A01HPE1

      Remove the 4 bolts of the 2 fuel tank bands.

    3. Lower the engine lifter to remove the fuel tank.

      Note


      • Slowly operate the engine lifter to lower the fuel tank.

      • Do not drop the fuel tank.

      • When removing the fuel tank, tilt it slightly to prevent it from interfering with the suspension arm or other surrounding parts.

  15. REMOVE FUEL TANK MAIN TUBE SUB-ASSEMBLY


    1. A01HNAP

      Disconnect the No. 1 fuel tube clamp and remove the fuel tank main tube sub-assembly.

  16. REMOVE FUEL TANK BREATHER ELBOW TUBE SUB-ASSEMBLY


    1. A01HPED

      Disconnect the No. 2 fuel tube clamp and remove the fuel tank breather elbow tube sub-assembly.

  17. REMOVE FUEL TANK VENT HOSE


    1. A01HMRC

      Disconnect the No. 2 fuel tube clamp and remove the fuel tank vent hose sub-assembly.

  18. REMOVE NO. 1 FUEL TUBE CLAMP


    1. A01HPB5E01
      Text in Illustration
      *1 No. 1 Fuel Tube Clamp
      *2 No. 2 Fuel Tube Clamp

      Remove the No. 1 fuel tube clamp.

  19. REMOVE NO. 2 FUEL TUBE CLAMP


    1. Remove the No. 2 fuel tube clamp.

  20. REMOVE NO. 1 FUEL TANK CUSHION


    1. A01HPZJ

      Remove the 5 No. 1 fuel tank cushions.