ENGINE UNIT REMOVAL


  1. REMOVE ENGINE HANGERS


    1. A01HQVUE18
      Text in Illustration
      *1 No. 1 engine hanger
      *2 No. 2 engine hanger
      *a Bank 1
      *b Bank 2

      Remove the 4 bolts and 2 engine hangers.

  2. REMOVE INTAKE AIR SURGE TANK ASSEMBLY


    1. A01HPESE01
      Text in Illustration
      *A Type A
      *B Type B

      Disconnect the ventilation hose.

    2. Disconnect the hose clamp and union to check valve hose.

    3. A01HQBW

      Disconnect the connector and wire harness clamp.

    4. Disconnect the 2 water by-pass hoses and fuel vapor feed hose.

    5. A01HN11

      Disconnect the connector from the intake air control valve assembly.

    6. A01HNA5

      Remove the bolt and vacuum hose clamp.

    7. A01HPSN

      Remove the bolt and separate the throttle body bracket from the intake air surge tank assembly.

    8. A01HMGP

      Remove the bolt and separate the No. 1 surge tank stay from the intake air surge tank assembly.

    9. A01HPA4

      Remove the 2 nuts from the intake air surge tank assembly.

    10. Using a 5 mm socket hexagon wrench, remove the 4 bolts.

    11. A01HOYW

      Remove the intake air surge tank assembly and 3 gaskets.

  3. REMOVE NO. 1 SURGE TANK STAY


    1. A01HPJF

      Remove the bolt and No. 1 surge tank stay.

  4. REMOVE THROTTLE BODY BRACKET


    1. A01HMUX

      Remove the bolt and throttle body bracket.

  5. REMOVE IGNITION COIL ASSEMBLY


    1. A01HOHL

      Remove the nut.

    2. Disconnect the 2 harness clamps.

    3. A01HNCI

      Disconnect the 6 ignition coil connectors.

    4. A01HN3I

      Remove the 6 bolts and 6 ignition coils.

  6. REMOVE NO. 2 ENGINE MOUNTING STAY RH


    1. A01HPZY

      Remove the bolt and No. 2 engine mounting stay RH.

  7. REMOVE INTAKE MANIFOLD


    1. A01HMJ7

      Uniformly loosen and remove the 6 bolts and 4 nuts.

    2. Remove the intake manifold and 2 gaskets.

  8. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH


    1. A01HP8S

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold sub-assembly RH and gasket.

  9. REMOVE NO. 2 ENGINE OIL LEVEL DIPSTICK GUIDE


    1. A01HO81

      Remove the oil level dipstick.

    2. Remove the bolt and No. 2 engine oil level dipstick guide.

    3. A01HR2F

      Remove the O-ring from the No. 2 engine oil level dipstick guide.

  10. REMOVE NO. 2 MANIFOLD STAY


    1. A01HN7B

      Remove the bolt, nut and No. 2 manifold stay.

  11. REMOVE NO. 2 EXHAUST MANIFOLD HEAT INSULATOR


    1. A01HP8V

      Remove the 3 bolts and No. 2 exhaust manifold heat insulator.

  12. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH


    1. A01HNEM

      Uniformly loosen and remove the 6 nuts.

    2. Remove the exhaust manifold assembly LH and gasket.

  13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    1. A01HQU1

      Remove the 5 bolts and V-ribbed belt tensioner assembly.

  14. REMOVE NO. 2 TIMING GEAR COVER


    1. A01HO1B

      Remove the 2 bolts and No. 2 timing gear cover.

  15. REMOVE WATER PUMP PULLEY


    1. A01HQGPE01

      Using SST, hold the water pump pulley.

      SST
      09960-10010   ( 09962-01000, 09963-00700 )

    2. Remove the 4 bolts and water pump pulley.

  16. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


    1. A01HOL7

      Remove the bolt, No. 2 idler pulley cover plate, No. 2 idler pulley sub-assembly and idler pulley cover plate.

  17. REMOVE NO. 1 VACUUM SWITCHING VALVE


    1. A01HMDT

      Remove the bolt and No. 1 vacuum switching valve.

  18. REMOVE ENGINE OIL PRESSURE SWITCH ASSEMBLY


    1. A01HQSO

      Using a deep socket wrench, remove the engine oil pressure switch assembly.

  19. REMOVE KNOCK CONTROL SENSOR


    1. A01HNEB

      Disconnect the 2 knock control sensor connectors.

    2. Remove the 2 bolts and 2 knock control sensors.

  20. REMOVE KNOCK SENSOR WIRE


    1. A01HN5Z

      Disconnect the 3 clamps and remove the knock sensor wire from the engine assembly.

  21. REMOVE ENGINE COOLANT TEMPERATURE SENSOR


    1. A01HO43

      Using a 19 mm deep socket wrench, remove the engine coolant temperature sensor and gasket.