HEADLIGHT ASSEMBLY DISASSEMBLY


  1. REMOVE HEADLIGHT LOCKING CAP


    1. A015Z1D

      Remove the headlight locking cap as shown in the illustration.

  2. REMOVE NO. 2 HEADLIGHT BULB


    1. Disconnect the connector.

    2. A01606E

      Remove the No. 2 headlight bulb as shown in the illustration.

      Note

      Do not touch the bulb glass.

  3. REMOVE NO. 1 HEADLIGHT BACK COVER


    1. A015YY9

      Release the set spring as shown in the illustration.

    2. Disengage the 2 guides and remove the No. 1 headlight back cover.

  4. REMOVE NO. 1 HEADLIGHT COVER GASKET


    1. Remove the No. 1 headlight cover gasket.

      Note

      After the No. 1 headlight cover gasket is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

  5. REMOVE DISCHARGE HEADLIGHT BULB


    1. A0160QC

      Separate the light control ECU socket as shown in the illustration.

    2. A0160TFE01

      Release the set spring and remove the discharge headlight bulb as shown in the illustration.

      Note

      Do not touch the bulb glass.

  6. REMOVE FRONT TURN SIGNAL LIGHT BULB


    1. A0160VV

      Turn the front turn signal light bulb and the headlight cord in the direction indicated by the arrow and remove them as a unit.

    2. Remove the front turn signal light bulb from the headlight cord.

  7. REMOVE FRONT BUMPER SIDE SUPPORT


    1. A015ZNH

      Remove the 3 screws and front bumper side support.

  8. REMOVE HEADLIGHT LEVELING MOTOR


    1. Disconnect the connector.

    2. A015YOM

      Align the notches of the headlight leveling motor and the housing, and pull out the headlight leveling motor slightly.

      Tech Tips

      For the headlight leveling motor RH, rotate it symmetrical to the directional arrow shown in the illustration.

    3. A0160V2

      Lower the tip of the headlight leveling motor to disengage it from the reflector and remove the headlight leveling motor.

  9. REMOVE HEADLIGHT LEVELING MOTOR BASE PACKING


    1. Remove the headlight leveling motor base packing.

      Note

      After the headlight leveling motor base packing is removed, be sure to replace it with a new one. Failure to do this may cause water ingress.

  10. REMOVE LIGHT CONTROL ECU SUB-ASSEMBLY


    1. A0161VW

      Disengage the 2 claws and 2 clamps, and disconnect the headlight cord.

    2. A015YQ9

      Remove the 2 screws.

    3. Disengage the 2 pins and remove the bracket.

    4. A0162LA

      Remove the 4 screws.

    5. Disconnect the connector and remove the light control ECU sub-assembly.

  11. REMOVE HEADLIGHT GASKET


    1. Remove the headlight gasket.

      Note

      After the headlight gasket is removed, be sure to replace it with a new one. Failure to do so may cause water ingress.

  12. REMOVE HEADLIGHT CORD


    1. A016185

      Disconnect the cover as shown in the illustration.

    2. Disconnect the connector.

    3. A0160SQE01
      Text in Illustration
      *1 Grommet

      Disengage the grommet and remove the headlight cord.