REAR DOOR REASSEMBLY


  1. INSTALL REAR DOOR UPPER WINDOW FRAME MOULDING


    1. A0160TC

      Engage the 2 clips and install the rear door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the rear door upper window frame moulding with 6 new rivets.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note

      A0160NQE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01630SE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A015YRBE01

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL REAR DOOR FRONT WINDOW FRAME MOULDING

    Tech Tips

    When installing the rear door front window frame moulding, heat the vehicle body and rear door front window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body and rear door front window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Clean the rear door front window frame moulding (if reusing the rear door front window frame moulding).


      1. Using a heat light, heat the rear door front window frame moulding.

      2. Remove the double-sided tape from the rear door front window frame moulding.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Apply new double-sided tape to the rear door front window frame moulding.

    3. A0160M7

      Install the rear door front window frame moulding.


      1. Using a heat light, heat the vehicle body and rear door front window frame moulding.

      2. Remove the peeling paper from the face of the rear door front window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the rear door front window frame moulding with the clip.

  3. INSTALL REAR DOOR BELT MOULDING ASSEMBLY


    1. A0161WY

      Engage the 5 clips and install the rear door belt moulding assembly.

  4. INSTALL REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts on the rear door outside handle frame sub-assembly.

    2. A0161OI

      Using a "TORX" socket wrench (T30), install the rear door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  5. INSTALL REAR DOOR REAR OUTSIDE HANDLE PAD


    1. A01633I

      Engage the 2 claws to install the rear door rear outside handle pad.

  6. INSTALL REAR DOOR FRONT OUTSIDE HANDLE PAD


    1. A016080

      Engage the 3 claws to install the rear door front outside handle pad.

  7. INSTALL REAR DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0161IS

      Insert the front end of the rear door outside handle assembly into the rear door outside handle frame.

      Note

      If the bellcrank lever is not pulled and held when installing the outside handle, the bellcrank lever will interfere with the outside handle and damage the release plate.

    2. Insert the rear end of the rear door outside handle assembly into the rear door outside handle frame. Next slide the rear door outside handle assembly to the front of the vehicle to install it.

    3. A0161GZ

      Using a "TORX" socket wrench (T30), install the rear door outside handle assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  8. INSTALL REAR DOOR OUTSIDE HANDLE COVER


    1. A0162JS

      Install the rear door outside handle cover with the claw.

    2. Using a "TORX" socket wrench (T30), install the rear door outside handle cover with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

  9. INSTALL REAR DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A0161XO

      Install the rear door inside locking cable assembly.

    2. A0160I4

      Engage the 3 claws.

  10. INSTALL REAR DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A0162MZ

      Install the rear door lock remote control cable assembly.

    2. A015YSL

      Engage the claw.

  11. INSTALL REAR DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed rear door lock assembly, replace the door lock wire harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere on the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction in the rear door lock assembly.


    1. Apply MP grease to the sliding parts on the rear door lock assembly.

    2. Install a new door lock wiring harness seal to the rear door lock assembly.

    3. A0162YK

      Insert the rear door lock assembly to the rear door outside handle release plate, and set it to the rear door panel.

    4. Make sure that the rear door outside handle frame release plate is securely connected to the rear door lock assembly.

    5. Using a "TORX" socket wrench (T30), install the rear door lock assembly with the 3 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  12. INSTALL REAR POWER WINDOW REGULATOR MOTOR ASSEMBLY

    Note

    The regulator arm must be below the intermediate position when installing the power window regulator motor.


    1. A0160B7

      Using a "TORX" socket wrench (T25), install the rear power window regulator motor assembly with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Tech Tips

      A new rear window regulator uses self-tapping screws to thread new installation holes when inserted.

  13. INSTALL REAR DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts on the rear door window regulator sub-assembly.

    2. A0160I5E03

      Install the temporary bolt to the rear door window regulator sub-assembly.

    3. Temporarily install the window regulator.

    4. Tighten the 4 bolts in the order shown in the illustration to install the rear door window regulator.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

    5. Connect the connector.

  14. INSTALL REAR DOOR GLASS SUB-ASSEMBLY


    1. A015ZU9

      Slide the rear door glass sub-assembly to install it as shown in the illustration.

  15. INSTALL REAR DOOR QUARTER WINDOW GLASS


    1. Install the rear door quarter window glass to the rear door quarter weatherstrip.

    2. A0161FP

      Install the rear door quarter window glass together with the rear door quarter window glass weatherstrip in the direction indicated by the arrow in the illustration.

  16. INSTALL REAR DOOR WINDOW DIVISION BAR SUB-ASSEMBLY


    1. A0162MB

      Insert the rear door window division bar from above and install it with the 2 bolts and screw.

  17. INSTALL REAR DOOR GLASS RUN


    1. A0162X4

      Install the rear door glass run.

  18. INSTALL REAR DOOR WEATHERSTRIP


    1. A015ZUM

      Engage the 23 clips.

    2. Install the rear door weatherstrip with the double-sided tape.

  19. INSTALL REAR DOOR CHECK ASSEMBLY


    1. A01613M

      Install the rear door check assembly with the bolt and the 2 nuts.

      Torque:
      Bolt
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      Torque:
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  20. INSTALL REAR DOOR CHECK COVER


    1. A0163AE

      Install the rear door check cover.

  21. INSTALL REAR DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the rear door panel.

    2. A0163AKE01

      Pass the rear door lock remote control cable, rear door inside locking cable and each connector through a new rear door service hole cover.

    3. Attach the rear door service hole cover according to the reference points on the rear door panel.

      Note

      Securely install the rear door service hole cover preventing wrinkles and air bubbles.

    4. Engage each clamp.

    5. Connect the connector.

  22. INSTALL REAR NO. 3 SPEAKER ASSEMBLY (w/o Front Center Speaker)


    1. A0160N2E01

      Install the rear No. 3 speaker assembly with the 2 bolts.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    2. Connect the connector.

  23. INSTALL REAR SPEAKER ASSEMBLY


    1. A01617O

      Engage the 2 claws as shown in the illustration to temporarily install the rear speaker assembly.

    2. A0161NOE01

      Install the rear speaker assembly with the 3 bolts.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    3. Connect the connector.

  24. INSTALL REAR DOOR FRAME GARNISH


    1. A015ZLW

      Install the door frame garnish with the 2 clips.

  25. INSTALL REAR DOOR TRIM COVER


    1. A0160LL

      Engage the 5 clips to install the rear door trim cover.

    2. Install the screw.

  26. INSTALL REAR DOOR INNER GLASS WEATHERSTRIP


    1. A0161ZA

      Engage the 3 claws to install the rear door inner glass weatherstrip.

  27. INSTALL REAR DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A015ZGE

      Install the rear door inside handle sub-assembly with the 5 screws.

    2. A0161VI

      Install the bracket with the 3 screws.

  28. INSTALL REAR NO. 2 SPEAKER ASSEMBLY


    1. A016082

      Engage the 3 claws and install the rear No. 2 speaker assembly.

    2. Engage the speaker connector clamp.

  29. INSTALL REAR DOOR TRIM BOARD SUB-ASSEMBLY


    1. Install the 2 rear door trim board retainers (green).

    2. A016170

      Connect the rear door lock remote control cable and rear door inside locking cable to the rear inside handle.

    3. Connect each connector.

    4. A0162P8

      Engage the rear door trim board with the 3 clips of the rear door inner glass weatherstrip.

    5. A015ZS2

      Engage the 8 clips to install the rear door trim board to the rear door panel.

    6. Install the 2 screws.

  30. INSTALL REAR POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH REAR DOOR ARMREST BASE PANEL


    1. Connect the connector.

    2. A015Z2B

      Engage the 2 claws and 2 clips, and install the rear power window regulator switch assembly with rear door armrest base panel.

  31. INSTALL REAR DOOR INSIDE HANDLE BEZEL PLUG


    1. A0162FH

      Engage the 3 claws to install the rear door inside handle bezel plug.

  32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  33. INITIALIZATION POWER WINDOW CONTROL SYSTEM

    Click here