FRONT DOOR REASSEMBLY


  1. INSTALL FRONT DOOR UPPER WINDOW FRAME MOULDING


    1. A0162B3

      Engage the front door upper window frame moulding to the door frame.

    2. Using an air riveter or hand riveter with a nose piece, install the front door upper window frame moulding with 7 new rivets.

      Tech Tips

      If the rivet cannot be cut, pull it once and cut it.

      Note

      A0160NQE01

      • Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

      • A01630SE01

        Confirm that the rivets are seated properly against the moulding. Do not tilt the riveter when installing the rivet to the moulding. Do not leave any space between the rivet head and moulding.

      • A015YRBE01

        Do not leave any space between the moulding and door frame. Firmly hold the 2 items together while installing the rivet.

  2. INSTALL FRONT DOOR REAR WINDOW FRAME MOULDING

    Tech Tips

    When installing the front door rear window frame moulding, heat the vehicle body and front door rear window frame moulding using a heat light.

    Heating Temperature
    Item Temperature
    Vehicle Body 40 to 60°C (104 to 140°F)
    Moulding 20 to 30°C (68 to 86°F)

    Note

    Do not heat the vehicle body and front door rear window frame moulding excessively.


    1. Clean the vehicle body surface.


      1. Using a heat light, heat the vehicle body surface.

      2. Remove the double-sided tape from the vehicle body.

      3. Wipe off any tape adhesive residue with cleaner.

    2. Clean the front door rear window frame moulding (if reusing the front door rear window frame moulding).


      1. Using a heat light, heat the front door rear window frame moulding.

      2. Remove the double-sided tape from the front door rear window frame moulding.

      3. Wipe off any tape adhesive residue with cleaner.

      4. Apply new double-sided tape to the front door rear window frame moulding.

    3. A015YTO

      Install the front door rear window frame moulding.


      1. Using a heat light, heat the vehicle body and front door rear window frame moulding.

      2. Remove the peeling paper from the face of the front door rear window frame moulding.

        Tech Tips

        After removing the peeling paper, keep the exposed adhesive free from foreign matter.

      3. Install the front door rear window frame moulding with the clip.

  3. INSTALL FRONT DOOR BELT MOULDING ASSEMBLY


    1. A0161IB

      Engage the 7 clips and install the front door belt moulding assembly.

  4. INSTALL FRONT DOOR FRAME COVER


    1. A0160ZK

      Install the front door frame cover with the nut.

  5. INSTALL FRONT DOOR WEATHERSTRIP


    1. A015ZNX

      Engage the 21 clips.

    2. Install the front door weatherstrip with the double-sided tape.

  6. INSTALL FRONT DOOR CHECK ASSEMBLY


    1. A015Z74

      Install the front door check assembly with the bolt and the 2 nuts.

      Torque:
      Bolt
      27 N*m  { 275 kgf*cm, 20 ft.*lbf }
      Torque:
      Nut
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  7. INSTALL FRONT DOOR CHECK COVER


    1. A0163E1

      Install the front door check cover.

  8. INSTALL OUTER REAR VIEW MIRROR ASSEMBLY


    1. A0161H1

      Engage the clamp to install the outer rear view mirror assembly.

    2. A0162NV

      Install the outer rear view mirror assembly with the 3 nuts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  9. INSTALL OUTER MIRROR PROTECTOR


    1. A015ZL6

      Install a new outer mirror protector.

    2. A0160LQ

      Connect the connector and engage the clamp.

  10. INSTALL DOOR ELECTRICAL KEY OSCILLATOR


    1. A015Z3B

      Install the door electrical key oscillator with the screw.

  11. INSTALL FRONT DOOR LOCK OPEN ROD


    1. A01626FE01

      Install the front door lock open rod as shown in the illustration.

  12. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts on the front door outside handle frame sub-assembly.

    2. A0162TA

      Install the front door outside handle frame sub-assembly with the claws.

    3. Using a "TORX" socket wrench (T30), install the front door outside handle frame sub-assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Engage the 2 clamps.

    5. Connect the connector.

  13. INSTALL FRONT DOOR INSIDE LOCKING CABLE ASSEMBLY


    1. A015YX3

      Install the front door inside locking cable assembly.

    2. A01628Z

      Engage the 3 claws.

  14. INSTALL FRONT DOOR LOCK REMOTE CONTROL CABLE ASSEMBLY


    1. A0161T3

      Install the front door lock remote control cable assembly.

  15. INSTALL FRONT DOOR LOCK ASSEMBLY

    Note


    • When reusing the removed front door lock assembly, replace the door lock wire harness seal on the connector with a new one.

    • Do not allow grease or dust to adhere to the door lock wiring harness seal surface of the connector.

    • Reusing the door lock wiring harness seal and/or using damaged door lock wiring harness seal may cause water intrusion. This may result in a malfunction in the front door lock assembly.


    1. Apply MP grease to the sliding parts of the front door lock assembly.

    2. Install a new door lock wiring harness seal to the front door lock assembly.

    3. A0161ZL

      Insert the front door lock open rod to the front door lock assembly, and set it to the front door outside handle frame.

    4. Make sure that the front door lock open rod is securely connected to the front door lock assembly.

    5. Using a "TORX" socket wrench (T30), install the front door lock assembly with the 3 screws.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

  16. INSTALL FRONT DOOR REAR OUTSIDE HANDLE PAD


    1. A0163HC

      Engage the 2 claws to install the front door rear outside handle pad.

  17. INSTALL FRONT DOOR FRONT OUTSIDE HANDLE PAD


    1. A015Z6S

      Engage the 3 claws to install the front door front outside handle pad.

  18. INSTALL FRONT DOOR OUTSIDE HANDLE ASSEMBLY


    1. A0161HL

      Insert the front end of the front door outside handle assembly into the front door outside handle frame.

    2. Insert the rear end of the front door outside handle assembly into the front door outside handle frame then slide the front door outside handle assembly to the front of the vehicle to install it.

    3. A015YKP

      Using a "TORX" socket wrench (T30), install the front door outside handle assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    4. Connect the connector.

  19. INSTALL FRONT DOOR LOCK CYLINDER ASSEMBLY (for Driver Side)


    1. A01629Y

      Install the front door lock cylinder assembly.

      Tech Tips

      Make sure that the front door lock cylinder rod is inserted into the front door lock assembly.

    2. A016229

      Using a "TORX" socket wrench (T30), install the front door lock cylinder assembly with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    3. Install the hole plug.

  20. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Driver Side)


    1. A0161Z6

      Engage the 2 claws of the front door outside handle cover.

  21. INSTALL FRONT DOOR OUTSIDE HANDLE COVER (for Front Passenger Side)


    1. A0163AF

      Using a "TORX" socket wrench (T30), install the front door outside handle cover with the screw.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }

    2. Install the hole plug.

  22. INSTALL FRONT DOOR REAR LOWER FRAME SUB-ASSEMBLY


    1. A0161PP

      Install the front door rear lower frame sub-assembly with the bolt.

  23. INSTALL FRONT DOOR FRONT LOWER FRAME SUB-ASSEMBLY


    1. A0162LU

      Install the front door front lower frame sub-assembly with the 2 bolts.

  24. INSTALL FRONT DOOR GLASS RUN


    1. A015YHY

      Install the front door glass run.

  25. INSTALL FRONT NO. 1 DOOR STIFFENER CUSHION


    1. A015ZKL

      Install the front No. 1 door stiffener cushion with the 2 bolts and double-sided tape.

  26. INSTALL FRONT POWER WINDOW REGULATOR MOTOR ASSEMBLY

    Note

    The regulator arm must be below the intermediate position when installing the power window regulator motor.


    1. A015ZOP

      Using a "TORX" socket wrench (T25), install the front power window regulator motor assembly with the 3 screws.

      Torque:
      5.4 N*m  { 55 kgf*cm, 48 in.*lbf }

      Tech Tips

      A new front window regulator uses self-tapping screws to thread new installation holes when inserted.

  27. INSTALL FRONT DOOR WINDOW REGULATOR SUB-ASSEMBLY


    1. Apply MP grease to the sliding parts on the front door window regulator sub-assembly.

    2. A015ZM7E02

      Install the temporary bolt to the front door window regulator sub-assembly.

    3. Temporarily install the window regulator in the door.

    4. Tighten the temporary bolt and 5 bolts in the order shown in the illustration to install the front window regulator.

      Torque:
      11 N*m  { 112 kgf*cm, 8 ft.*lbf }

  28. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY


    1. Connect the cable to the negative (-) battery terminal and the front power window regulator motor connector.

    2. Connect the power window regulator master switch assembly and move the front door glass sub-assembly so that the door glass bolts can be seen.

    3. Disconnect the power window regulator master switch assembly and the front power window regulator motor connector.

    4. Disconnect the cable from the negative (-) battery terminal.

    5. A015ZVSE01

      Insert the front door glass sub-assembly into the front door panel along the front door glass run as indicated by the arrows in the illustration.

    6. A0161FV

      Install the front door glass sub-assembly with the 2 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }
    7. A015ZEJ

      Install the hole plug.

  29. INSTALL FRONT DOOR SERVICE HOLE COVER


    1. Apply butyl tape to the front door panel.

    2. Pass the front door lock remote control cable and front door inside locking cable through a new front door service hole cover.

    3. A015ZN9E01

      Attach the front door service hole cover according to the reference points on the front door panel.

      Note

      Securely install the front door service hole cover preventing wrinkles and air bubbles.

    4. Engage each clamp.

    5. Connect each connector.

  30. INSTALL OUTER MIRROR CONTROL ECU


    1. A015ZQ2

      Install the outer mirror control ECU assembly with the 2 screws.

    2. Connect each connector.

  31. INSTALL FRONT NO. 3 SPEAKER ASSEMBLY


    1. A0162MPE01

      Install the front No. 3 speaker assembly with the 2 bolts.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    2. Connect the connector.

  32. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


    1. A0162Z9

      Engage the 2 claws as shown in the illustration to temporarily install the front No. 1 speaker assembly.

    2. A015Z3QE01

      Install the front No. 1 speaker assembly with the 3 bolts.

      Tech Tips

      Install the bolts in the order shown in the illustration.

    3. Connect the connector.

  33. INSTALL DOOR FRAME GARNISH


    1. A0161KQ

      Install the door frame garnish with the 2 clips.

  34. INSTALL FRONT DOOR TRIM COVER


    1. A016263

      Engage the 6 clips to install the front door trim cover.

    2. Install the screw.

  35. INSTALL FRONT DOOR INNER GLASS WEATHERSTRIP


    1. A0161HF

      Engage the 4 claws and install the front door inner glass weatherstrip.

  36. INSTALL SEAT MEMORY SWITCH


    1. A0160EC

      Install the seat memory switch and the trim bracket with the 2 screws.

  37. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY


    1. A015ZIT

      Install the front door inside handle sub-assembly with the 4 screws.

    2. A0161XK

      Install the bracket with the 3 screws.

  38. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY


    1. A0162PH

      Install the front No. 2 speaker assembly to the cover.

    2. A015Z8C

      Engage the 3 claws and install the cover.

    3. A015YXK

      Install the front No. 2 speaker assembly with cover with the 3 screws.

    4. Engage the 2 clamps.

  39. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY


    1. Install 2 new front door trim board retainers (green).

    2. A01630D

      Connect the front door lock remote control cable and front door inside locking cable to the front inside handle.

    3. Connect each connector.

    4. A01614A

      Engage the front door trim board with the 4 clips of the front door inner glass weatherstrip.

    5. A0160MG

      Engage the 9 clips and install the front door trim board to the front door panel.

    6. Install the 2 screws.

  40. INSTALL COURTESY LIGHT ASSEMBLY


    1. Connect the connector.

    2. A0160WE

      Engage the claw and install the courtesy light assembly.

  41. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY WITH FRONT DOOR ARMREST BASE PANEL


    1. Connect each connector.

    2. A015YVS

      Engage the 3 claws and 2 clips, and install the power window regulator master switch assembly with front door armrest base panel.

  42. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG


    1. A01613G

      Engage the 3 claws and install the front door inside handle bezel plug.

  43. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  44. INITIALIZE POWER WINDOW CONTROL SYSTEM

    Click here