HOOD LOCK CONTROL CABLE ASSEMBLY INSTALLATION


  1. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for LHD)


    1. A016361E01

      Tie the string passed through the engine compartment to the end of the hood lock control cable assembly as shown in the illustration.

    2. Pull the string until the hood lock control cable assembly stopper contacts the grommet, and then install the cable as shown in the illustration.

      A01629RE01
      Area Part Name Area Part Name
      A Hood lock control cable D Wire harness
      B Stopper E Wire harness protector
      C Grommet F Clamp

    3. Engage the clamp.

    4. A015Z7VE01

      After pulling the end of the hood lock control cable assembly into the cabin as shown in the illustration, remove the string.

      Area Part Name
      A Hood lock control cable
      B Parking brake cable
      C Parking brake pedal

  2. INSTALL HOOD LOCK CONTROL CABLE ASSEMBLY (for RHD)


    1. A016361E01

      Tie the string passed through the engine compartment to the end of the hood lock control cable assembly as shown in the illustration.

    2. Pull the string until the hood lock control cable assembly stopper contacts the grommet, and then install the cable as shown in the illustration.

      A0163FNE01
      Area Part Name Area Part Name
      A Hood lock control cable D Wire harness
      B Stopper E Clamp
      C Grommet F -

    3. Engage the clamp.

    4. A0162Q7E01

      After pulling the end of the hood lock control cable assembly into the cabin as shown in the illustration, remove the string.

      Area Part Name
      A Hood lock control cable
      B Accelerator pedal
      C Wire harness

  3. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY


    1. A0160B2

      Connect the hood lock control cable assembly.

    2. Engage the 3 claws and install the hood lock control lever sub-assembly.

  4. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY


    1. A015ZC2E01

      Connect the connectors.

    2. Insert the No. 1 instrument panel under cover sub-assembly into the guide as shown in the illustration.

    3. Engage the 2 claws.

    4. Install the No. 1 instrument panel under cover sub-assembly with the 2 screws <D>.

  5. INSTALL SIDE INSTRUMENT PANEL


    1. A0160GF

      Engage the 5 claws and 3 clips to install the side instrument panel LH.

  6. INSTALL FRONT DOOR OPENING TRIM COVER


    1. A016285

      Engage the 4 claws and install the front door opening trim cover LH.

  7. INSTALL FRONT DOOR SCUFF PLATE


    1. A015ZPR

      Engage the 4 clips.

    2. A0161H2

      Engage the 7 claws and install the front door scuff plate LH.

  8. INSTALL HOOD LOCK ASSEMBLY


    1. A0161OG

      Apply MP grease to the sliding areas of the hood lock assembly.

    2. A0163A3

      Connect the hood lock control cable assembly and connector.

    3. A0161GB

      Install the hood lock assembly with the 2 bolts and hood lock nut.

      Torque:
      8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

  9. INSTALL HOOD LOCK NUT CAP


    1. A0162JU

      Install a new hood lock nut cap.

  10. INSTALL HOOD LOCK CONTROL CABLE COVER


    1. A015YPE

      Engage the clamp.

    2. Install the hood lock control cable cover with the 3 screws.

  11. INSTALL LOW PITCHED HORN ASSEMBLY


    1. A015ZT9

      Install the low pitched horn assembly with the bolt.

      Torque:
      19 N*m  { 194 kgf*cm, 14 ft.*lbf }

    2. Connect the connector.

  12. INSPECT HOOD SUB-ASSEMBLY


    1. Check that the clearance measurements of areas A to H are within each standard range.

      A016096E01
      Standard Clearance
      Area Measurement Area Measurement
      A 2.3 to 5.3 mm (0.0906 to 0.209 in.) E 2.2 to 5.2 mm (0.0866 to 0.205 in.)
      B -0.7 to 2.3 mm (-0.0276 to 0.0906 in.) F -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)
      C 3.3 to 6.3 mm (0.130 to 0.248 in.) G 2.2 to 5.2 mm (0.0866 to 0.205 in.)
      D -0.6 to 2.4 mm (-0.0236 to 0.0945 in.) H -1.5 to 1.5 mm (-0.0591 to 0.0591 in.)

  13. ADJUST HOOD SUB-ASSEMBLY


    1. Horizontally and vertically adjust the hood.


      1. A0160O9

        Disengage the 2 clamps and claw, and remove the hood hinge cover LH.

      2. A0161X2

        Disengage the 2 clamps, and remove the hood hinge cover RH.

      3. A0162Q8

        Loosen the 4 hood hinge bolts.

      4. Move the hood and adjust the clearance between the hood and front fender.

      5. Tighten the 4 hood hinge bolts after the adjustment.

        Torque:
        13 N*m  { 133 kgf*cm, 10 ft.*lbf }

    2. Adjust the height of the hood front end using the cushion rubber.


      1. A01633L

        Adjust the cushion rubber so that the hood and fender are flush.

        Tech Tips

        Raise or lower the hood front end by turning the cushion rubber.

    3. Adjust the hood lock.


      1. A01611AE01

        Using a screwdriver, remove the hood lock nut cap as shown in the illustration.

        Tech Tips

        Tape the screwdriver tip before use.

      2. A01608S

        Loosen the 2 bolts and hood lock nut.

      3. Tighten the bolts and nut after the adjustment.

        Torque:
        8.0 N*m  { 82 kgf*cm, 71 in.*lbf }

      4. Check that the striker engages the hood lock smoothly.

      5. Install a new cap.

  14. INSTALL MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)


    1. A0163DZ

      Install the millimeter wave radar sensor with the 3 bolts.

      Torque:
      5.5 N*m  { 56 kgf*cm, 49 in.*lbf }

    2. Connect the connector.

  15. INSTALL FRONT BUMPER ASSEMBLY


    1. Connect the 2 fog light connectors.

    2. Connect the headlight cleaner hose to the windshield washer jar and pump assembly.

    3. w/ LEXUS Parking Assist-Sensor system:


      1. Connect the ultrasonic sensor connector.

    4. A01606M

      Engage the 10 claws and install the front bumper assembly.

    5. A0161S5

      Install the 2 clips and screw.

    6. A0163H6

      Install the 8 screws.

    7. A0162S2

      Install the screw.

      Tech Tips

      Use the same procedure for the RH side and LH side.

    8. A015YV2

      Install the 2 pin hold clips.

      Tech Tips

      Use the same procedure for the RH side and LH side.

  16. INSTALL RADIATOR GRILLE PROTECTOR


    1. A01623G

      Install the 2 radiator grille protectors.

  17. INSTALL FRONT UPPER FENDER PROTECTOR


    1. A0162I4

      Engage the claw and the 4 clips and install the front upper fender protector LH.

    2. Engage the clip on the rubber portion of the cowl top ventilator louver sub-assembly with the front upper fender protector LH.

  18. INSTALL ENGINE ROOM SIDE COVER LH (for LHD)


    1. A016120

      Install the engine room side cover LH with the 5 clips.

  19. INSTALL ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Install the engine room side cover RH with the 4 clips.

  20. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A01638L

      Install the cool air intake duct seal with the 9 clips.

  21. ADJUST MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Dynamic Radar Cruise Control System)

    A01601XE04
    Text in Illustration
    *1 Approx. 10 m
    *2 Approx. 14 m

    CAUTION:

    Exposure to radio frequency emissions is hazardous to your health. It is hazardous to your health to be within 20 cm (7.87 in.) of the device's radio frequency aperture.

    Note


    • This device complies with FCC radio frequency emission regulations.

    • Perform measurements on a level surface.

    • Make sure that no large pieces of metal are within a 10 m (32.81 ft.) x 14 m (45.93 ft.) area in front of the vehicle. If possible, the surrounding area should also be free of large metal objects.


    1. Before adjusting the radar beam axis, prepare the vehicle as follows:


      1. Check the tire pressure and adjust it if necessary.

      2. Remove all excess weight from the vehicle (luggage, heavy objects, etc.).

    2. Check and adjust the vertical direction of the radar sensor.


      1. A0162T8E02
        Text in Illustration
        *1 Level

        Remove dust, oil, and foreign matter from the radar sensor's level rack.

      2. Set a level on the radar sensor's level rack.

      3. A01609WE02
        Text in Illustration
        *1 FR
        *2 RH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the air bubble is within the red frame on the level.

        OK
        The air bubble is within the red frame on the level.
        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame on the level is +/- 0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Adjustment
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1.0°
        Downward direction: Turn bolt A to positive (+) side
    3. A0161P8E04
      Text in Illustration
      *1 Millimeter Wave Radar Sensor

      Adjust the reflector height.


      1. Adjust the reflector so that the center of the SST reflector is the same height as the millimeter wave radar sensor.

        SST
        09870-60000   ( 09870-60010 )
        09870-60040

        Tech Tips

        Prepare a 10 m (32.81 ft.) string, a string with a sharp-pointed weight (plumb bob), and a 5 m (16.41 ft.) tape measure.

    4. A0163FWE02

      Place the reflector.

      Text in Illustration
      *1 Approx. 5 m

      1. Hang the string (with a weight) from the center of the vehicle rear emblem. Mark the vehicle rear center point on the ground. Repeat the same procedure for the front of the vehicle.

      2. A0160ALE01

        Set one end of the 10 m (32.82 ft.) string on the vehicle rear center point. Run the string over the vehicle front center point to a position 5 m (16.41 ft.) beyond the vehicle front center point, as shown in the illustration. Mark the 5 m (16.41 ft.) position.

      3. Using the tape measure, measure 9.9 mm (0.389 in.) to the right of the 5 m (16.41 ft.) position. Place the reflector at that position.

        A015YROE09
        Text in Illustration
        *1 Reflector Placement Point *2 Millimeter Wave Radar Sensor Position
        *3 Approx. 5 m *4 Approx. 9.9 mm

        Note

        Perform the operation as precisely as possible.

    5. Adjust the radar beam axis.


      1. A0163BLE01

        Connect the intelligent tester to the DLC3.

      2. Turn the engine switch on (IG).

      3. Turn the intelligent tester main switch on, and turn the cruise control main switch on.

        Tech Tips

        If an error message is displayed on the screen, initialization of the distance control ECU may not be completed. Initialize the distance control ECU Click here.

        A0160Q9E04
        A015ZXSE11

    6. Check and adjust the horizontal direction of the radar sensor.


      1. Check that the divergence of the radar beam axis is 0° .

        Standard
        0° (Both right and left)
        If the divergence is not as specified, use a screwdriver to adjust bolt B until the divergence of the radar beam axis is 0°.
      2. A0161CPE02
        Text in Illustration
        *1 Bolt B

        Based on the measured divergence of the beam axis, turn and adjust bolt B for horizontal adjustment of the millimeter wave radar sensor using a screwdriver.

        Adjustment
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Horizontal adjustment Right direction: Turn bolt B to positive (+) side. For every 14.3 rotations of adjustment bolt, sensor moves about 1.0°
        Left direction: Turn bolt B to negative (-) side.

        Tech Tips


        • If "LEFT SIDE: 1.0°" is displayed, the divergence is 1.0° to the left . Turn bolt B approximately 3 turns to the negative (-) side.

        • If the value does not change to 0°, it is possible that the sensor is aiming at something different. Reconfirm that there are no reflective materials in the surrounding area.

      3. A0160CJE03
        Text in Illustration
        *1 Metal (such as aluminum foil)

        Reset the radar sensor's driving learning values. Prepare a piece of metal that can block radio waves, such as aluminum foil. Cover the radar sensor's right half with the aluminum foil for 10 seconds.

        Note

        Be sure to keep the reflector in place and make sure that there is nothing between the sensor's left half and the reflector.

        Tech Tips

        When the reset is completed, the buzzer sounds for 10 seconds.

      4. Disconnect the intelligent tester from the DLC3.

    7. Recheck and readjust the vertical direction of the radar sensor.


      1. A0162T8E02
        Text in Illustration
        *1 Level

        Set a level on the radar sensor's level rack.

      2. A01609WE02
        Text in Illustration
        *1 FR
        *2 RH
        *3 Level
        *4 Air Bubble
        *5 Bolt A

        Check that the air bubble is within the red frame on the level.

        OK
        The air bubble is within the red frame on the level.
        If the bubble is not within the red frame, use a screwdriver to adjust bolt A until the air bubble is within the red frame.

        Tech Tips


        • The adjustable range within the red frame on the level is +/- 0.2°.

        • The target angle is +0.2° (upward angle of 0.2°).

        Adjustment
        Adjustment Direction Adjustment Procedure Adjustment Angle
        Vertical adjustment Upward direction: Turn bolt A to negative (-) side For every 8.4 rotations of adjustment bolt, sensor moves about 1.0°
        Downward direction: Turn bolt A to positive (+) side

  22. VEHICLE PREPARATION FOR FOG LIGHT AIMING


    1. Prepare the vehicle:


      • Ensure that that there is no damage or deformation to the body around the fog lights.

      • Fill the fuel tank.

      • Make sure that the oil is filled to the specified level.

      • Make sure that the engine coolant is filled to the specified level.

      • Inflate the tires to the appropriate pressure.

      • Unload the trunk and vehicle, ensuring that the spare tire, tools, and jack are in their original positions.

      • Sit a person of average weight (75 kg, 165 lb) in the driver's seat.

      • Vehicles with height adjustable suspension should set the vehicle height to the lowest setting prior to adjusting the fog light aim.

  23. PREPARATION FOR FOG LIGHT AIMING


    1. A015Z1ZE03

      Prepare the vehicle:


      • Place the vehicle in a location that is dark enough to clearly observe the cutoff line. The cutoff line is a distinct line, below which light from the fog lights can be observed and above which it cannot.

      • Place the vehicle at a 90° angle to the wall.

      • Create a 25 m (82 ft.) distance between the vehicle (fog light bulb center) and the wall.

      • Make sure that the vehicle is on a level surface.

      • Position the front wheels straight ahead.

      • Bounce the vehicle up and down several times to settle the suspension.

        Note

        A distance of 25 m (82 ft.) between the vehicle (fog light bulb center) and the wall is necessary for proper aim adjustment. If sufficient space is not available, secure a distance of exactly 3 m (9.84 ft.) to allow for checking and adjustment of fog light aim. (The size of the target zone will change with the distance, so follow the instructions in the illustration.)

    2. Prepare a piece of thick white paper (approximately 2 m (6.6 ft.) (height) x 4 m (13.1 ft.) (width)) to use as a screen.

    3. Draw a vertical line down the center of the screen (V line).

    4. Set the screen as shown in the illustration.

      A016286E02

      Tech Tips


      • Stand the screen perpendicular to the ground.

      • Align the V line on the screen with the center of the vehicle.

    5. A0161URE15

      Draw base lines (H, V LH, and V RH lines) on the screen as shown in the illustration.

      Tech Tips

      Mark the fog light bulb center marks on the screen. If the center mark cannot be observed on the fog light, use the center of the fog light bulb or the manufacturer's name marked on the fog light as the center mark.


      1. H Line (Fog light height):

        Draw a horizontal line across the screen so that it passes through the center marks. The H line should be at the same height as the fog light bulb center marks of the fog lights.

      2. V LH Line, V RH Line (Center mark positions of left-hand (LH) and right-hand (RH) fog lights):

        Draw two vertical lines so that they intersect the H line at each center mark aligned with the center of the fog light bulbs.

  24. INSPECT FOG LIGHT AIMING


    1. Cover the fog light or disconnect the connector of the fog light on the opposite side to prevent light from the fog light that is not being inspected from affecting the fog light aiming inspection.

      Note

      Do not keep the fog light covered for more than 3 minutes. The fog light lens is made of synthetic resin, which may melt or be damaged due to excessive heat.

    2. Start the engine.

    3. Turn on the fog light and check if the cutoff line falls within the specified area in the following illustration.

      A0161Q2E13

  25. ADJUST FOG LIGHT AIMING


    1. A015YO4E01

      Adjust the aim vertically:

      Adjust the aim of each fog light to the specified range by turning each aiming screw with a screwdriver.

      Note

      The final turn of the aiming screw should be made in the clockwise direction. If the screw is tightened excessively, loosen it and then retighten it so that the final turn of the screw is in the clockwise direction.

      Tech Tips

      If it is not possible to correctly adjust the fog light aim, check bulb, fog light unit, and fog light unit reflector installation.