BACK WINDOW GLASS INSTALLATION


  1. INSTALL NO. 2 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. Using a brush or sponge, coat the application area of the No. 2 back window glass stoppers with Primer G.

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. Install 2 new No. 2 back window glass stoppers onto the back window glass, as shown in the illustration.

      A0161M1E01
      Standard Dimension
      Area Dimension
      A 40.0 mm (1.575 in.)
      B 17.0 mm (0.669 in.)

      Tech Tips

      Only 2-piece type No. 2 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

  2. INSTALL NO. 1 BACK WINDOW GLASS STOPPER (for 2-piece Type)


    1. A015Z4H

      Install 2 new No. 1 back window glass stoppers to the vehicle body as shown in the illustration.

      Tech Tips

      Only 2-piece type No. 1 back window glass stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

  3. INSTALL BACK WINDOW GLASS DAM


    1. Using a brush or sponge, coat the application area of back window glass dam with Primer G.

      Note


      • Allow the primer coating to dry for 3 minutes or more.

      • Do not apply too much primer.

    2. Install a new dam, applying double-sided tape all the way around the glass except where the dam is installed, as shown in the illustration.

      A0162CNE01
      Standard Dimension
      Area Dimension
      a 1.5 mm (0.0591 in.)

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

  4. INSTALL NO. 1 BACK WINDOW MOULDING


    1. Using a brush or sponge, coat the application area of No. 1 back window moulding with Primer G.

      Note


      • Allow the primer to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      • Do not apply too much primer.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    2. A0163H1E01

      Install a new moulding onto the back window glass as shown in the illustration.

      Note

      Align the joint of the new moulding with the ceramic notch.

  5. INSTALL BACK WINDOW GLASS


    1. A0161LPE01

      Position the back window glass assembly.


      1. Using suction cups place the back window glass assembly in the correct position.

      2. Check that the whole contact surface of the back window glass rim is perfectly even.

      3. Align the matchmarks on the back window glass and vehicle body.

        Note

        Check that the back window glass stoppers are attached to the vehicle body correctly.

      4. Remove the back window glass assembly.

    2. A0160TAE01

      Using a brush, coat the installation surface on the vehicle body with Primer M.

      Note


      • Do not coat the adhesive with Primer M.

      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer M for later use.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    3. Using a brush or sponge, coat the adhesive application area with Primer G.

      A016079E01

      Note


      • Do not apply too much primer.

      • Allow the primer coating to dry for 3 minutes or more.

      • Do not keep any of the opened Primer G for later use.

      Tech Tips

      If an area other than specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

    4. Apply adhesive to the glass.

      Adhesive
      Toyota Genuine Windshield Glass Adhesive or equivalent

      1. Cut off the tip of the cartridge nozzle as shown in the illustration.

        Tech Tips

        After cutting off the tip, use all adhesive within the time described in the table below.

        Usage Time Frame
        Temperature Tack-free Time
        35°C (95°F) 15 minutes
        20°C (68°F) 1 hour and 40 minutes
        5°C (41°F) 8 hours

      2. Load the sealer gun with the cartridge.

      3. Apply adhesive to the back window glass as shown in the illustration.

        A0161DLE01
        Standard Dimension
        Area Dimension
        a 12.0 mm (0.472 in.)
        b 8.0 mm (0.315 in.)
        c 9.0 mm (0.354 in.)
        d 9.0 mm (0.354 in.)
        e 14.0 mm (0.551 in.)
    5. A0163FX

      Install the back window glass assembly.


      1. Using suction cup position the back window glass so that the matchmarks are aligned, and press it in gently along the rim.

        Note


        • Check that the back window glass stoppers are attached to the vehicle body correctly.

        • Check the clearance between the vehicle body and back window glass.

      2. Lightly press the front surface of the back window glass to ensure a close fit.

        Tech Tips

        Press the glass with force of 98 N (10 kgf, 22 lbf) or more.

      3. Hold the back window glass using protective tape until the applied adhesive becomes hard.

        Note

        Do not drive the vehicle for the time described in the table below.

        Minimum Time
        Temperature Minimum time prior to driving vehicle
        35°C (95°F) 1 hour and 30 minutes
        20°C (68°F) 5 hours
        5°C (41°F) 24 hours
    6. A0162HF

      Connect the 2 back window defogger connectors.

  6. INSPECT FOR LEAKS AND REPAIR


    1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

    2. If water leaks into the cabin, allow the water to dry and add adhesive.

    3. Remove the protective tape.

  7. INSTALL AMPLIFIER ANTENNA ASSEMBLY


    1. A0162HH

      Engage the clip as shown in the illustration to temporarily install the amplifier antenna assembly.

      Note


      • Clean the antenna conductors on the rear window with a non-residue solvent where the contact terminals will touch.

      • When installing a new amplifier antenna assembly, do not remove the protective cover until immediately before installation.

      • Do not touch the contact terminals.

    2. A0162PE

      Install the 2 nuts and amplifier antenna assembly.

      Torque:
      14 N*m  { 143 kgf*cm, 10 ft.*lbf }

    3. Connect the connector.

    4. Engage the clamp.

  8. INSTALL ROOF HEADLINING ASSEMBLY (w/ Sliding Roof)


    1. A015YVHE02

      Place the roof headlining in the vehicle from the front right door.

    2. A0162ZUE02

      Engage the hook, 10 claws, 8 fasteners and 2 clips, and install the roof headlining assembly.

    3. A0160N9

      Connect the roof wire connector and engage each clamp.

    4. Connect each connector to the map light assembly.

  9. INSTALL ROOF HEADLINING ASSEMBLY (w/o Sliding Roof)


    1. A01624CE02

      Place the roof headlining in the vehicle from the front right door.

    2. A0161E1

      Engage the hook, 10 claws and 2 clips, and install the roof headlining assembly.

    3. A0160N9

      Connect the roof wire connector and engage each clamp.

    4. Connect each connector to the map light assembly.

  10. INSTALL ASSIST GRIP SUB-ASSEMBLY


    1. A015YK0

      Put an assist grip sub-assembly together as shown in the illustration.

    2. Install the assist grip sub-assembly.

      Tech Tips

      Use the same procedure for the other 3 assist grips.

  11. INSTALL COAT HOOK


    1. A01608X

      Install the coat hook with the screw.

      Tech Tips

      Use the same procedure to install the hook on the other side.

  12. INSTALL SPOT LIGHT ASSEMBLY


    1. Connect the connector.

    2. A0162RE

      Engage the 2 guides.

    3. Engage the 2 clips and install the spot light assembly.

  13. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY


    1. A015YRT

      Pass the 2 rear seat belt floor anchors through the package tray trim panel assembly.

    2. Engage the 3 clips and 5 claws to install the package tray trim panel assembly.

    3. A01630U

      Engage the 4 claws to install the rear seat shoulder belt cover LH.

      Tech Tips

      Use the same procedures for the RH side and the LH side.

    4. A0160XQE01

      Install the floor end of the rear seat 3 point type belt assembly LH with the bolt.

      Torque:
      42 N*m  { 428 kgf*cm, 31 ft.*lbf }

      Note

      Do not allow the anchor part of the rear seat 3 point type belt assembly LH to overlap protruding parts of the floor panel.

      Tech Tips

      Use the same procedure for the RH side and the LH side.

    5. Check if the ELR locks.

      Note

      The check should be performed with the outer belt assembly installed.


      1. With the belt assembly installed, check that the belt locks when it is pulled out quickly.

  14. INSTALL CENTER STOP LIGHT SET


    1. Connect the connector.

    2. A0163GQ

      Engage the 2 guides.

    3. Engage the 2 claws and install the center stop light set.

  15. INSTALL ROOF SIDE INNER GARNISH LH


    1. A01626A

      Engage the claw and 4 clips, and install the roof side garnish inner LH.

  16. INSTALL ROOF SIDE INNER GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  17. INSTALL REAR SEAT SIDE GARNISH LH


    1. A0163A2

      Engage the 5 claws and install the rear seat side garnish LH.

  18. INSTALL REAR SEAT SIDE GARNISH RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  19. INSTALL REAR DOOR SCUFF PLATE LH


    1. A016266

      Engage the 2 clips.

    2. A015YIJ

      Engage the 5 claws and install the rear door scuff plate LH.

  20. INSTALL REAR DOOR SCUFF PLATE RH

    Tech Tips

    Use the same procedure for the RH side and the LH side.

  21. INSTALL REAR SEATBACK ASSEMBLY


    1. Place the seatback in the cabin.

      Note

      Be careful not to damage the vehicle body.

    2. A0163EJ

      Engage the 3 hooks.

    3. Install the rear seatback assembly with the 4 bolts.

      Torque:
      18 N*m  { 184 kgf*cm, 13 ft.*lbf }
    4. A015YIY

      Pass the seat belt through the rear seat shoulder belt guide RH.

    5. Engage the 2 claws and close the 2 caps of the rear seat shoulder belt guide RH.

    6. A0160LI

      Pass the seat belt through the rear seat shoulder belt guide LH.

    7. Engage the 2 claws and close the 2 caps of the rear seat shoulder belt guide LH.

  22. INSTALL REAR SEAT CUSHION ASSEMBLY


    1. A0162ZH

      Engage the 2 rear hooks of the seat cushion to the child restraint seat anchor bracket.

    2. Engage the 2 front hooks of the seat cushion to the vehicle body.

    3. Confirm that the seat cushion is firmly installed.

      Note

      When installing the seat cushion, make sure the seat belt buckle is not under the seat cushion.

  23. INSTALL REAR SEAT HEADREST ASSEMBLY LH

  24. INSTALL REAR SEAT HEADREST ASSEMBLY RH