AIR CONDITIONING UNIT DISASSEMBLY


  1. REMOVE COOL AIR BY-PASS CONTROL SERVO MOTOR


    1. A0162VI

      Disconnect the connector.

    2. Remove the 3 screws and cool air by-pass control servo motor.

  2. REMOVE AIR MIX CONTROL SERVO MOTOR


    1. A0160OG

      Remove the 4 clamps and connector, and disconnect the wire harness.

    2. A01636R

      Remove the 3 screws and heater piping cover.

    3. A01633T

      Remove the 3 screws and air mix control servo motor.

  3. REMOVE COOLER EXPANSION VALVE


    1. A015ZX1

      Remove the packing from the air conditioning tube assembly.

    2. A0162Z1

      Using a 4 mm hexagon wrench, remove the 2 hexagon bolts and air conditioning tube assembly.

    3. Remove the 2 O-rings from the air conditioning tube assembly.

    4. A015YSK

      Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.

  4. REMOVE AIR CONDITIONING HARNESS ASSEMBLY


    1. A015Z3V

      Disconnect the connector.

    2. Remove the air conditioning harness assembly.

  5. REMOVE AIR OUTLET CONTROL SERVO MOTOR


    1. A01626Q

      Remove the 2 screws and air duct.

    2. A016292

      Remove the 4 screws and servo motor plate.

    3. A015Z1F

      Remove the 2 screws.

    4. Release the claw and remove the air outlet control servo motor from the servo motor plate.

  6. REMOVE AIR MIX CONTROL SERVO MOTOR


    1. A015ZSX

      Remove the 2 screws.

    2. Release the claw and remove the air mix control servo motor from the servo motor plate.

  7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY


    1. A0163IW

      Remove the screw and clamp.

    2. Remove the heater radiator unit sub-assembly.

  8. REMOVE NO. 1 COOLER EVAPORATOR SUB-ASSEMBLY


    1. A015YIL

      Remove the 5 screws.

    2. Release the 3 claws and remove the air duct.

    3. A015YT3

      Remove the No. 1 cooler evaporator sub-assembly from the air duct.

    4. Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.

  9. REMOVE NO. 1 COOLER THERMISTOR


    1. A016169

      Remove the No. 1 cooler thermistor.