GENERATOR INSTALLATION


  1. INSTALL GENERATOR


    1. A0161MB

      Using an E8 "TORX" socket wrench, set the generator with the 2 stud bolts.

      Torque:
      10 N*m  { 102 kgf*cm, 7 ft.*lbf }
    2. A0163K8

      Install the generator with the 2 bolts and 2 nuts.

      Torque:
      43 N*m  { 438 kgf*cm, 32 ft.*lbf }
    3. A0161DX

      Install the wire harness bracket with the nut.

      Torque:
      6.0 N*m  { 61 kgf*cm, 53 in.*lbf }
    4. A016244E01

      Connect the harness to the +B terminal with nut A.

      Torque:
      12 N*m  { 122 kgf*cm, 9 ft.*lbf }
    5. Install the oil cooler tube with bolt B.

      Torque:
      14 N*m  { 140 kgf*cm, 10 ft.*lbf }
    6. Connect wire harness clamp C.

    7. Connect generator connector D.

  2. INSTALL FRONT STABILIZER BAR


    1. Install the front stabilizer bar Click here.

  3. INSTALL WIRE HARNESS


    1. A015YU7

      Connect the wire harness with the bolt and clamp.

      Torque:
      21 N*m  { 214 kgf*cm, 15 ft.*lbf }
  4. INSTALL V-RIBBED BELT


    1. A01609IE02

      Install the V-ribbed belt as shown in the illustration.

    2. Rotate the V-ribbed belt tensioner pulley counterclockwise, and then remove the bar.

      Note

      Check that the drive belt is properly set to each pulley.

    3. A015Z08E03

      Check that the belt is properly positioned on each pulley.

    4. Start the engine and check that the belt turns smoothly and no abnormal noise occurs.

  5. INSTALL RADIATOR RESERVE TANK ASSEMBLY


    1. A01637D

      Install the radiator reserve tank assembly with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
  6. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    1. A015ZYF

      Install the air cleaner case sub-assembly with the 2 bolts.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
    2. Connect the vacuum switching valve connector and clamp.

    3. A0163D8

      Connect the vacuum hose and 2 clamps.

  7. INSTALL AIR CLEANER CAP SUB-ASSEMBLY


    1. A015YT4

      Install the air cleaner cap sub-assembly with air cleaner hose and lock the 2 clamps.

      Tech Tips

      Tightening torque for the hose clamp located between the air cleaner cap sub-assembly and air cleaner hose assembly is as follows.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    2. A015ZWF

      Connect the air cleaner hose to the throttle body with the hose clamp.

      Torque:
      4.0 N*m  { 41 kgf*cm, 35 in.*lbf }
    3. A015YRW

      Connect the 2 ventilation hoses with the 2 hose clamps.

    4. A01622I

      Connect the mass air flow meter connector and wire harness clamp.

  8. INSTALL NO. 1 AIR CLEANER INLET


    1. A01612G

      Install the No. 1 air cleaner inlet with the bolt and clip.

      Torque:
      5.0 N*m  { 51 kgf*cm, 44 in.*lbf }
  9. INSTALL REAR ENGINE UNDER COVER LH

  10. INSTALL REAR ENGINE UNDER COVER RH

  11. INSTALL ENGINE UNDER COVER

  12. INSTALL ENGINE ROOM SIDE COVER RH (for LHD)


    1. A0161AL

      Install the engine room side cover RH with the 3 clips.

  13. INSTALL ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Install the engine room side cover RH with the 4 clips.

  14. INSTALL COOL AIR INTAKE DUCT SEAL


    1. A015ZFO

      Install the cool air intake duct seal with the 9 clips.

  15. REMOVE FRONT WHEELS

  16. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.