GENERATOR REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

    Note

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected Click here.

  2. REMOVE COOL AIR INTAKE DUCT SEAL


    1. A015ZFO

      Remove the 9 clips and cool air intake duct seal.

  3. REMOVE ENGINE ROOM SIDE COVER RH (for LHD)


    1. A0161AL

      Remove the 3 clips and engine room side cover RH.

  4. REMOVE ENGINE ROOM SIDE COVER RH (for RHD)


    1. A015YK3

      Remove the 4 clips and engine room side cover RH.

  5. REMOVE FRONT WHEELS

  6. REMOVE ENGINE UNDER COVER

  7. REMOVE REAR ENGINE UNDER COVER LH

  8. REMOVE REAR ENGINE UNDER COVER RH

  9. REMOVE NO. 1 AIR CLEANER INLET


    1. A01612G

      Remove the bolt, clip and No. 1 air cleaner inlet.

  10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    1. A015YRW

      Loosen the 2 hose clamps and separate the 2 ventilation hoses.

    2. A01622I

      Disconnect the mass air flow meter connector and separate the wire harness clamp.

    3. A015ZWF

      Loosen the hose clamp and separate the air cleaner hose.

    4. A015YT4

      Unlock the 2 clamps and remove the air cleaner cap sub-assembly.

  11. REMOVE AIR CLEANER CASE SUB-ASSEMBLY


    1. A0163D8

      Remove the 2 clamps and disconnect the vacuum hose.

    2. A015ZYF

      Remove the clamp and disconnect the vacuum switching valve connector.

    3. Remove the 2 bolts and air cleaner case sub-assembly.

  12. SEPARATE RADIATOR RESERVE TANK ASSEMBLY


    1. A01637D

      Remove the 2 bolts and separate the radiator reserve tank assembly.

  13. REMOVE V-RIBBED BELT


    1. A0160KK

      Rotate the V-ribbed belt tensioner pulley counterclockwise to loosen the V-ribbed belt tensioner.

      Tech Tips

      The pulley bolt for the V-ribbed belt tensioner is reverse threaded.

    2. A0162C9E01

      While turning the V-ribbed belt tensioner counterclockwise, align the holes. Insert a bar of φ5 mm (0.197 in.) into the holes to secure the V-ribbed belt tensioner in place.

    3. Remove the V-ribbed belt.

  14. REMOVE WIRE HARNESS


    1. A015YU7

      Remove the bolt, and disconnect the clamp and ground cable.

  15. REMOVE FRONT STABILIZER BAR


    1. Remove the front stabilizer bar Click here.

  16. REMOVE GENERATOR


    1. A016244E01

      Remove nut A, and disconnect the harness from the +B terminal.

    2. Remove bolt B, and disconnect the oil cooler tube.

    3. Remove clamp C.

    4. Disconnect generator connector D.

    5. A0161DX

      Remove the nut and the wire harness bracket.

    6. A0163K8

      Remove the 2 bolts and 2 nuts.

    7. A0161MB

      Using an E8 "TORX" socket wrench, remove the 2 stud bolts and generator.