PARKING BRAKE ASSEMBLY REASSEMBLY

Tech Tips

When installing the parking brake anchor block sub-assembly, refer to the instructions for Installation of the rear axle carrier sub-assembly Click here.


  1. APPLY HIGH TEMPERATURE GREASE


    1. Apply a thin layer of high temperature grease to the area where the parking brake plate contacts the parking brake shoe Click here.

  2. INSTALL PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    1. A015Z9SE01

      Apply a thin layer of high temperature grease to the area where the parking brake shoe lever contacts the parking brake anchor block.

    2. Install the parking brake shoe lever sub-assembly to the parking brake cable assembly.

      Note

      Be sure to install the parking brake shoe lever sub-assembly in the correct position and direction because the direction of the pin is different between the LH side and RH side.

  3. INSTALL NO. 2 PARKING BRAKE SHOE ASSEMBLY


    1. A0162DWE04

      Using SST, install the No. 2 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST
      09718-00011

      Tech Tips

      Use the service hole to retain the No. 1 shoe hold down spring pin with your finger.

  4. INSTALL NO. 1 PARKING BRAKE SHOE ASSEMBLY


    1. A0162W9E02

      Using SST, install the No. 1 parking brake shoe assembly with the No. 1 shoe hold down spring cup, No. 1 compression spring and No. 1 shoe hold down spring pin.

      SST
      09718-00011

      Tech Tips

      Use the service hole to retain the No. 1 shoe hold down spring pin.

  5. INSTALL PARKING BRAKE SHOE ADJUSTING SCREW SET


    1. A0160E9E01

      Apply high temperature grease to the threads and all joints of the parking brake shoe adjusting screw set.

    2. A0163GT

      Install the parking brake shoe adjusting screw set.

  6. INSTALL NO. 1 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A0161QKE01

      Using SST, install the No. 1 parking brake shoe return tension spring.

      SST
      09703-30011

  7. INSTALL NO. 2 PARKING BRAKE SHOE RETURN TENSION SPRING


    1. A015ZC5E01

      Using SST, install the No. 2 parking brake shoe return spring.

      SST
      09703-30011

  8. INSPECT PARKING BRAKE INSTALLATION


    1. Make sure that all parts are installed properly. If necessary, reinstall them properly.

      A015Z55E01

  9. INSTALL REAR DISC


    1. A015ZN1E01

      Align matchmarks of the rear disc and rear axle hub, and install the rear disc.

      Note

      When replacing the disc with a new one, select the installation position where the rear disc has minimal runout.

  10. INSTALL REAR DISC BRAKE CYLINDER ASSEMBLY


    1. A01631D

      Install the rear disc brake cylinder assembly to the rear axle carrier with the 2 bolts.

      Torque:
      54 N*m  { 551 kgf*cm, 40 ft.*lbf }

      Note


      • Do not twist the brake hose.

      • Make sure that the bolts are free from damage and foreign matter.

      • Do not overtighten the bolts.

  11. INSTALL REAR WHEEL

    Torque:
    103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

  12. BED IN PARKING BRAKE SHOES TO DISCS


    1. Drive the vehicle at about 50 km/h (31 mph) on a safe, level and dry road.

    2. Depress the parking brake pedal with 150 N (15 kgf, 34 lbf) of force.

    3. Drive the vehicle for about 400 m (0.25 mile) in this condition.

    4. Repeat this procedure 3 times.

      Note

      Set a 5-minute interval between each procedure to prevent the brake assembly from overheating.

  13. ADJUST PARKING BRAKE SHOE CLEARANCE AND PARKING BRAKE PEDAL TRAVEL


    1. Remove the No. 1 instrument panel under cover sub-assembly Click here.

    2. Completely release the parking brake pedal.

    3. A0162FNE02

      Loosen the lock nut and No. 1 wire adjusting nut to completely release the parking brake cable.

    4. Remove the rear wheel.

    5. Temporarily install the hub nuts.

    6. Remove the shoe adjusting hole plug.

    7. A016193E01

      Turn the shoe adjuster and expand the shoe until the disc locks.

    8. Turn and contract the shoe adjuster until the disc can rotate smoothly.

      Standard
      Return 7 notches.

    9. Check that there is no brake drag against the shoe.

    10. Install the shoe adjusting hole plug.

    11. Turn the adjusting nut until the parking brake pedal travel is corrected to be within the specified range.

      Parking brake pedal travel
      7 to 9 notches at 300 N (31 kgf, 67.5 lbf)

    12. Using a wrench or an equivalent tool, hold the adjusting nut and tighten the lock nut.

      Torque:
      7.0 N*m  { 71 kgf*cm, 62 in.*lbf }

    13. Operate the parking brake pedal 3 to 4 times, and check the parking brake pedal travel.

    14. Check that there is no brake drag against the shoe.

    15. Remove the hub nuts.

    16. Install the rear wheel.

      Torque:
      103 N*m  { 1050 kgf*cm, 76 ft.*lbf }

    17. Install the No. 1 instrument panel under cover sub-assembly Click here.

  14. INSPECT BRAKE WARNING LIGHT


    1. When operating the parking brake pedal, check that the brake warning light illuminates.

      Standard
      The brake warning light always illuminates at the first click.